Bistable Valve Oxygen Flow Control via Sawtooth Signal

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Solution Overview

Problem

Current emergency oxygen supply systems for aircraft face challenges in controlling oxygen flow efficiently, as they rely on complex and energy-intensive pulse-width modulation systems, which are costly and require high-switching durability valves.

Innovation Solution

A method using a bistable on/off valve with a closed-loop control system that adjusts oxygen flow based on cabin pressure, activating the valve until a maximum error in oxygen supply is reached and then closing until a minimum error is met, reducing energy consumption and maintaining accurate oxygen delivery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If pulse-width modulation with frequent valve activation is used to control oxygen flow, then control accuracy is improved, but energy consumption increases and valve durability requirements increase

Engineering Contradiction:
Improvecontrol accuracyVSAvoidenergy consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent applies periodic action by using a sawtooth wave signal to periodically activate the valve in a time-dependent manner. Instead of continuous high-frequency PWM activation, the valve is activated periodically with a duty cycle that corresponds to the ratio of activation time to total period time, thereby reducing overall energy consumption while maintaining adequate control accuracy through the periodic nature of the activation pattern.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent changes the control parameter from duty cycle modulation at high frequency to time-dependent activation based on a sawtooth wave pattern. By varying the activation time within each period based on the sawtooth wave's linear increase and abrupt reset, the system achieves flow control with lower energy consumption and reduced valve switching frequency while maintaining acceptable control precision.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If complex PWM control modules are used to achieve precise oxygen flow control, then control accuracy is improved, but device complexity increases

Engineering Contradiction:
Improvecontrol accuracyVSAvoidcontrol module complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts the complex PWM control module and replaces it with a simpler time-dependent control mechanism using a sawtooth wave signal. By removing the need for complex PID modules and high-frequency switching circuitry, the invention simplifies the control architecture while maintaining adequate flow control accuracy through the periodic activation pattern and adjustable duty cycle.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent uses a sawtooth wave signal as a simplified copy or approximation of complex PWM control. Instead of implementing full PID control with multiple modules, the system uses the linear increase and abrupt reset characteristic of a sawtooth wave to achieve similar flow regulation effects with significantly reduced complexity, making the control system more reliable and easier to implement.

Inventive Principle:
Principle #26Copying

3Measurement precision

If high switching frequency valves are used for precise control, then control accuracy is improved, but valve durability requirements increase and cost increases

Engineering Contradiction:
Improvecontrol accuracyVSAvoidvalve durability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent applies periodic action by using a sawtooth wave signal to periodically activate the valve in a time-dependent manner. Instead of continuous high-frequency PWM activation, the valve is activated periodically with a duty cycle that corresponds to the ratio of activation time to total period time, thereby reducing overall energy consumption and switching frequency, which extends valve durability and improves reliability.

Inventive Principle:
Principle #19Periodic action

4Device complexity

If on/off valves with simple control are used, then device complexity is reduced, but control accuracy deteriorates

Engineering Contradiction:
Improvecontrol system simplicityVSAvoidcontrol accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent applies periodic action by using a sawtooth wave signal to periodically activate the valve in a time-dependent manner. Instead of continuous high-frequency PWM activation, the valve is activated periodically with a duty cycle that corresponds to the ratio of activation time to total period time, thereby reducing overall energy consumption and switching frequency, which extends valve durability and improves reliability.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS10213630B2Method for the control of the breathing gas supply
Publication Date: 2019.02.26 BE AEROSPACE SYST GMBH
  • US10213630B2 patent drawing
  • US10213630B2 patent drawing
  • US10213630B2 patent drawing

AI summary

The invention relates to a method for the control of the breathing gas supply, in particular of the oxygen supply, from a pressure-leading supply conduit (1) to one or more breathing masks (3) of an oxygen emergency supply device in an air vehicle, in particular in an aircraft, with which an on/off valve (2) is arranged between the supply conduit (1) and the one or the several breathing masks (3), with which valve the conduit connection can be blocked or released, with which a desired mass flow dependent on cabin pressure is set and the actual mass flow is detected, wherein in a first method step the valve (2) is activated in an opening manner until the error between the actual mass flow and the desired mass flow and which is summed over time exceeds a previously fixed maximal error value (4), whereupon the valve (2) in a second method step is activated in a closing manner until the error between the actual mass flow and the desired mass flow and which is summed over time exceeds of a previously fixed minimal error value (15), whereupon the cycle is repeated beginning with the first method step.