Equipment State Detection With Bit-Reduced CNN Processing

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Solution Overview

Problem

Existing equipment state detection systems face challenges in achieving high accuracy and reliability while being cost-effective and compact due to limitations in image resolution, high power consumption, and the complexity of deep neural networks for time series signal analysis.

Innovation Solution

A state detecting device that converts time series signals into images and performs convolutional neural network computations with varying bit numbers, using a two-step process to determine equipment states with high accuracy while reducing power consumption and hardware size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If deep neural network for time series signals (RNN, LSTM) is used to analyze sensor signals, then detection accuracy is improved, but device complexity and difficulty of learning increase

Engineering Contradiction:
Improvedetection accuracyVSAvoidnetwork complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical/time-series processing approach (RNN/LSTM) with a visual/image-based processing approach (CNN). By converting sensor signals into image representations, the system leverages the efficiency of CNN architectures which are optimized for spatial pattern recognition, thereby reducing computational complexity while maintaining detection accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent transforms the input data format from time-series sensor signals to image representations. This parameter change in data structure enables the use of CNN instead of RNN/LSTM, fundamentally changing the processing paradigm from sequential temporal analysis to parallel spatial analysis, which reduces device complexity.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If Transformer-based network is used to analyze time series signals, then detection accuracy is improved, but power consumption and operation amount increase

Engineering Contradiction:
Improvedetection accuracyVSAvoidpower consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent substitutes the computationally intensive Transformer architecture with a more efficient CNN approach. By representing sensor data as images and using CNN's localized filtering and parameter sharing mechanisms, the system achieves comparable detection accuracy with significantly reduced operational overhead and power consumption.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent segments the analysis process into two stages: initial screening with low-resolution processing, and detailed analysis with high-resolution processing only for regions of interest. This segmentation reduces the total operation amount and power consumption by avoiding full high-resolution processing across the entire dataset.

Inventive Principle:
Principle #1Segmentation

3Measurement precision

If full high-resolution computation is performed on all image regions, then detection accuracy is improved, but power consumption and operation amount increase

Engineering Contradiction:
Improvedetection accuracyVSAvoidpower consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent divides the image processing into two resolution levels. The first CNN processes low-resolution images to identify potential abnormal regions, and the second CNN processes only those specific regions at high resolution. This segmented approach maintains detection accuracy for critical areas while reducing overall power consumption by limiting high-resolution processing to necessary regions only.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies different processing qualities to different regions of the image. Critical regions showing abnormal patterns receive high-resolution processing, while normal regions are processed at low resolution or skipped entirely. This local quality differentiation optimizes the balance between detection accuracy and power consumption.

Inventive Principle:
Principle #3Local quality

4Use of energy by moving object

If reduced number of expression bits is used in image processing, then power consumption and operation amount are reduced, but detection accuracy deteriorates

Engineering Contradiction:
Improvepower consumptionVSAvoiddetection accuracy
Core Design Contradiction:
Use of energy by moving objectVSMeasurement precision

Solution Approach 1:

The patent implements a two-stage processing pipeline where the first stage uses reduced bit-depth processing for initial screening, and the second stage uses full precision for detailed analysis of identified regions. This segmentation allows the system to benefit from lower power consumption in the majority of processing steps while preserving accuracy where it matters most.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies reduced precision processing partially - only to the extent necessary for initial detection and region identification. Full precision is applied excessively only to the specific regions that require detailed analysis, rather than uniformly across all data. This partial application of high precision optimizes the trade-off between power consumption and accuracy.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS20250278824A1State detecting device and state detecting method
Publication Date: 2025.09.04 HITACHI LTD
  • US20250278824A1 patent drawing
  • US20250278824A1 patent drawing
  • US20250278824A1 patent drawing

AI summary

Equipment state detection is performed by using low-cost and small-sized computing hardware in a state detecting device. Computation of a convolutional neural network is performed on an image with different numbers of expression bits, and a true state is determined from among a plurality of states of equipment on the basis of a result of the computation.