BJT Switching Speed Control via Conduction Feedback

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Solution Overview

Problem

Switched mode power supplies using bipolar junction transistors (BJTs) face challenges with slower switching speed, mismatched output regulation, and difficulty in accurately detecting abnormal events due to the difference between emitter and collector currents, which affects their efficiency and reliability compared to metal-oxide-semiconductor transistors (MOS).

Innovation Solution

A control method and apparatus that utilize a driver with high-side and low-side drivers, along with a signal converter and condition decider, to detect and control the conduction current through a current-controllable device, adjusting the driving current based on the conduction current to optimize the ON and OFF times of the power switch, including a dead time mechanism to manage the switching process effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a BJT is used as a power switch, then the device structure is simple and the price is low, but the switching speed is slower compared to MOS

Engineering Contradiction:
Improvedevice structure simplicityVSAvoidswitching speed
Core Design Contradiction:
Ease of manufactureVSSpeed

Solution Approach 1:

The patent applies preliminary action by pre-charging the base capacitor through a charging current before the BJT switching operation. This ensures that sufficient base charge is available in advance to enable faster turn-on and turn-off speeds, directly addressing the switching speed limitation while maintaining the simple BJT structure

Inventive Principle:
Principle #10Preliminary action

2Loss of energy

If a BJT is used as a power switch, then the conduction loss is low, but the output regulation is mismatched due to the difference between emitter current and collector current

Engineering Contradiction:
Improveconduction lossVSAvoidoutput regulation accuracy
Core Design Contradiction:
Loss of energyVSMeasurement precision

Solution Approach 1:

The patent introduces a current mirror circuit as an intermediary to sense the collector current and generate a corresponding base drive current. This current mirror acts as a mediator that translates the collector current information into appropriate base current control, enabling accurate output regulation while maintaining low conduction loss through the BJT

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent implements feedback by using the current mirror to continuously monitor the collector current and adjust the base drive current accordingly. This feedback mechanism ensures that the BJT operates at the optimal point, maintaining accurate output regulation despite the inherent difference between emitter and collector currents

Inventive Principle:
Principle #23Feedback

3Device complexity

If a BJT is used as a power switch, then the device structure is simple, but it is difficult to quickly turn ON and OFF the BJT

Engineering Contradiction:
Improvedevice structureVSAvoidswitching time
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The patent applies preliminary action by pre-charging the base capacitor through a charging current before the BJT switching operation. This ensures that sufficient base charge is available in advance to enable faster turn-on and turn-off speeds, directly addressing the switching speed limitation while maintaining the simple BJT structure

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent employs periodic action by using alternating charging and discharging current pulses to rapidly switch the BJT state. The charging current quickly charges the base capacitor for turn-on, while the discharging current rapidly discharges it for turn-off, creating a periodic switching pattern that minimizes switching time

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS9059638B2Control methods and apparatuses for switching mode power supplies
Publication Date: 2015.06.16 LEADTREND TECH
  • US9059638B2 patent drawing
  • US9059638B2 patent drawing
  • US9059638B2 patent drawing

AI summary

Embodiments disclose control methods and control apparatuses for a switched mode power supply. The switched mode power supply comprises a current-controllable device. A driving current is provided to turn ON the current-controllable device. A conduction current passing through the current-controllable device is detected. The driving current is controlled according to the conduction current. The higher the conduction current the higher the driving current.