BJT ESD Protection Using Multi-Depth Trench Isolation

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Solution Overview

Problem

Integrated circuits are vulnerable to random electrostatic discharge (ESD) events that can cause significant damage, and existing on-chip protection circuits may not adequately address the issue of shunting ESD currents effectively.

Innovation Solution

A structure and method for forming an electrostatic discharge protection device using trench isolation regions and a bipolar junction transistor structure within a semiconductor substrate, where the trench isolation regions and transistor components are strategically positioned and doped to enhance current flow and voltage holding capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional single-depth trench isolation structure is used, then the device structure is simpler, but the ESD protection performance and current flow management are insufficient

Engineering Contradiction:
ImproveESD protection performanceVSAvoidtrench isolation structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The trench isolation structure is segmented into multiple depths (first trench isolation region at first depth, second trench isolation region at second depth greater than the first depth). This segmentation allows each trench region to perform specialized functions in managing ESD current flow at different substrate depths, thereby improving ESD protection performance without requiring a complete redesign of the entire isolation system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different trench isolation regions are positioned at specific locations with different depths and conductivity types (first trench in base region, second trench between collector and base). Each region has tailored electrical properties and geometries optimized for its specific location and function in the ESD protection mechanism, allowing localized optimization of current management throughout the device structure.

Inventive Principle:
Principle #3Local quality

2Reliability

If the trench isolation regions extend to greater depths, then the ESD current shunting capability is improved, but the manufacturing process becomes more complex

Engineering Contradiction:
Improvecurrent flow managementVSAvoidtrench formation process
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The first trench isolation region is formed at a first depth before forming the second trench isolation region at a greater second depth. This preliminary action allows the shallower trench to be established and its electrical properties configured first, providing a foundation for the subsequent deeper trench formation and simplifying the overall multi-step manufacturing process.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If multiple trench isolation regions at different depths are implemented, then the breakdown voltage is enhanced, but the device footprint increases

Engineering Contradiction:
Improvebreakdown voltageVSAvoiddevice footprint
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The trench isolation regions are arranged in the vertical dimension at different depths within the substrate rather than only in the lateral plane. The first trench isolation region is positioned at a first depth and the second trench isolation region at a greater second depth, allowing the device to utilize the vertical dimension to enhance breakdown voltage and ESD protection performance without proportionally increasing the lateral footprint of the device.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution effectively shunts ESD currents away from sensitive devices, providing enhanced protection against electrostatic discharge by boosting current flow and increasing breakdown voltage, thus reducing the risk of damage to integrated circuits.

Implementation Method 1

An ESD event refers to an unpredictable electrical discharge of a positive or negative current over a short duration and during which a large amount of current is directed toward the integrated circuit

Methodology Applied
Scientific EffectElectrostatic Discharge: Electrostatic Discharge

Implementation Method 2

the protection device triggers a protection device to enter a low-impedance state that conducts the ESD current to ground and thereby shunts the ESD current away from the sensitive devices

Methodology Applied
Scientific EffectElectrical Conduction: Conduction (electrical)

Data Source

PatentUS20240194667A1Electrostatic discharge protection devices with multiple-depth trench isolation
Publication Date: 2024.06.13 GLOBALFOUNDRIES SINGAPORE PTE LTD
  • US20240194667A1 patent drawing
  • US20240194667A1 patent drawing
  • US20240194667A1 patent drawing

AI summary

Structures for an electrostatic discharge protection device and methods of forming same. The structure comprises a semiconductor substrate including first and second trench isolation regions positioned in the semiconductor substrate. The first trench isolation region extends to a first depth in the semiconductor substrate, and the second trench isolation region extends to a second depth in the semiconductor substrate. The second depth is greater than the first depth. A bipolar junction transistor structure includes a collector, an emitter, and a base each disposed in the semiconductor substrate. The collector includes a portion that extends to the top surface of the semiconductor substrate, the first trench isolation region is positioned in the base, the second trench isolation region is positioned in a lateral direction between the portion of the collector and the base, and the second trench isolation region surrounds the base, the emitter, and the first trench isolation region.