Bipolar Junction Transistor Fin Structure Metal Gate Spacing

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Solution Overview

Problem

The miniaturization of semiconductor components poses challenges in integrating non-planar FinFETs with other semiconductor structures like bipolar junction transistors, leading to non-uniform collector current due to reduced contact areas and miniaturized gaps between metal gates, affecting electrical performance.

Innovation Solution

A bipolar junction transistor design featuring fin structures with strategically placed metal gates and epitaxial layers, along with inter-layer dielectric layers and local contact plugs, to enhance the effective collector area and uniformity of collector current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the gap between metal gates is reduced for miniaturization, then the integration density is improved, but the collector current uniformity deteriorates

Engineering Contradiction:
Improveintegration densityVSAvoidcollector current uniformity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent introduces a local contact plug structure that makes different regions of the device have different properties. The local contact plug is positioned specifically between metal gates to provide enhanced local contact area, while other regions maintain the miniaturized gap structure. This local differentiation allows the device to achieve both high integration density and good collector current uniformity in critical areas.

Inventive Principle:
Principle #3Local quality

2Volume of moving object

If the contact area is reduced for miniaturization, then the device size is reduced, but the electrical performance deteriorates

Engineering Contradiction:
Improvedevice sizeVSAvoidelectrical performance
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The local contact plug is nested within the inter-layer dielectric layer structure, positioned between metal gates. This nested configuration allows the contact plug to provide enhanced contact area without increasing the overall device footprint. The contact plug is integrated into the existing multi-layer structure, achieving improved electrical performance while maintaining miniaturized device dimensions.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Area of stationary object

If multiple metal gates are added to increase effective collector area, then the collector current uniformity is improved, but the device complexity increases

Engineering Contradiction:
Improveeffective collector areaVSAvoidgate structure complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The local contact plug serves multiple functions simultaneously: it increases the effective collector area, improves collector current uniformity, and provides a standardized structural element that can be integrated into existing manufacturing processes. This multi-functional design achieves performance improvement without proportionally increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS9991367B1Bipolar junction transistor
Publication Date: 2018.06.05 UNITED MICROELECTRONICS CORP
  • US9991367B1 patent drawing
  • US9991367B1 patent drawing
  • US9991367B1 patent drawing

AI summary

A bipolar junction transistor (BJT) includes an emitter region, a base region surrounding the emitter region, and a collector region surrounding the base region. The emitter region includes a fin structures extending along a first direction, a first metal gate extending across the fin structure along a second direction, and a second metal gate disposed in parallel with the first metal gate. A spacing between the first metal gate and the second metal gate ranges between 0.2 micrometers and 0.4 micrometers.