BJT Selector 3D Cross-Point Memory Stacking

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Solution Overview

Problem

Three-terminal selection devices in 3D memory devices face challenges such as large size, complex processing, and incompatibility with 3D multilayer back-end-of-line stacking due to high thermal processing requirements, limiting their integration in cross-point memory structures.

Innovation Solution

The use of bipolar junction transistor (BJT) selector devices with a stacked configuration, employing pulsed laser annealing and low-temperature epitaxial growth, where the base is made of germanium or SiGe and the emitter of silicon, enabling larger transistor gain and flexibility in addressing and error correction, and allowing for 3D multilayer BEOL stacking.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If three-terminal selection devices (transistors) are used in 3D memory devices, then relatively large ON currents and bidirectional operation are achieved, but relatively large size and device complexity increase

Engineering Contradiction:
ImproveON currentVSAvoiddevice complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The transistor structure is segmented into distinct doped semiconductor layers (first doped semiconductor layer, second doped semiconductor layer, third doped semiconductor layer) that can be independently formed and controlled. This segmentation allows each layer to be optimized for specific functions while maintaining overall device performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from planar transistor structures to vertically stacked three-dimensional structures. By stacking multiple doped semiconductor layers in the vertical dimension, the device achieves enhanced ON current and bidirectional operation while maintaining a compact footprint that reduces overall device complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Power

If three-terminal selection devices are used in 3D memory devices, then relatively large ON currents and bidirectional operation are achieved, but relatively large size is incurred

Engineering Contradiction:
ImproveON currentVSAvoiddevice size
Core Design Contradiction:
PowerVSVolume of moving object

Solution Approach 1:

The transistor structure is transitioned from a planar configuration to a vertically stacked three-dimensional configuration. By utilizing the vertical dimension for stacking multiple doped semiconductor layers, the device achieves enhanced ON current while maintaining a compact lateral footprint, thereby reducing overall device size.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

Multiple functional layers are nested within a compact vertical structure. The first, second, and third doped semiconductor layers are stacked and integrated in a nested configuration, allowing each layer to contribute to the overall ON current while minimizing the lateral space required.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Adaptability or versatility

If three-terminal selection devices are used in 3D memory devices, then bidirectional operation and tunability are achieved, but incompatibility with 3D multilayer back-end-of-line stacking occurs due to high thermal processing budget

Engineering Contradiction:
Improvebidirectional operationVSAvoidthermal processing compatibility
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The invention changes the thermal processing parameters by using low-temperature epitaxial growth and pulsed laser annealing processes. These parameter changes enable the formation of doped semiconductor layers at temperatures compatible with back-end-of-line stacking, while still achieving the desired bidirectional operation and device tunability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention replaces conventional high-temperature thermal processing with pulsed laser annealing. This substitution uses localized optical energy delivery to achieve the required doping and crystallization without subjecting the entire structure to high thermal budgets, thereby enabling compatibility with 3D multilayer back-end-of-line stacking.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Manufacturing precision

If conventional high-temperature processing is used for doped semiconductor layers, then proper doping and crystallization are achieved, but incompatibility with 3D multilayer back-end-of-line stacking occurs

Engineering Contradiction:
Improvedoping precisionVSAvoidthermal processing compatibility
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The invention replaces conventional high-temperature thermal processing with pulsed laser annealing. This substitution uses localized optical energy to achieve proper doping activation and crystallization without requiring high thermal budgets, thereby maintaining manufacturing precision while enabling compatibility with 3D multilayer back-end-of-line stacking.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention uses pulsed laser annealing with periodic energy delivery to achieve proper doping and crystallization. The periodic pulsed action allows for controlled energy input that achieves the required manufacturing precision while limiting cumulative thermal exposure, ensuring compatibility with low-temperature back-end-of-line processes.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient 3D multilayer BEOL stacking of cross-point memory structures with improved transistor performance and flexibility, addressing the size and processing complexity issues of three-terminal devices while maintaining high thermal compatibility.

Implementation Method 1

employing pulsed laser annealing and low-temperature epitaxial growth

Methodology Applied
Scientific EffectPulsed laser annealing: Laser

Implementation Method 2

employing pulsed laser annealing and low-temperature epitaxial growth

Methodology Applied
Scientific EffectEpitaxial growth: Epitaxy

Data Source

PatentUS11018188B2Three-dimensional stackable multi-layer cross-point memory with bipolar junction transistor selectors
Publication Date: 2021.05.25 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US11018188B2 patent drawing
  • US11018188B2 patent drawing
  • US11018188B2 patent drawing

AI summary

A method for manufacturing a semiconductor memory device includes forming a first doped semiconductor layer on a conductive layer, forming a second doped semiconductor layer stacked on the first doped semiconductor layer, forming a third doped semiconductor layer stacked on the second doped semiconductor layer, and forming a memory stack layer on the third doped semiconductor layer. The memory stack layer and the first, second and third doped semiconductor layers are patterned into a plurality of pillars spaced apart from each other. In the method, a plurality of extrinsic base layers are formed adjacent the patterned second doped semiconductor layers. The patterned first, second and third doped semiconductor layers in each pillar of the plurality of pillars are components of a bipolar junction transistor device, and the plurality of pillars are parts of a memory cell array having a cross-point structure.