Black Composite Coatings With LiDAR Reflectivity

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Solution Overview

Problem

Existing dark-colored materials absorb near-IR electromagnetic radiation, including LiDAR radiation, making them unsuitable for applications requiring both dark appearance and LiDAR detection.

Innovation Solution

Development of composite materials with copper oxide crystallites in the core or shell, achieving reflectivity greater than 12% in the near-IR and LiDAR spectrum while maintaining less than 10% reflectivity in the visible spectrum, with specific particle size, ratio, and concentration ranges.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If dark colored pigments (e.g., carbon black) are used to provide a dark appearance, then visible spectrum absorbance is improved, but near-IR and LiDAR spectrum reflectivity deteriorates

Engineering Contradiction:
Improvevisible spectrum absorbanceVSAvoidnear-IR and LiDAR spectrum reflectivity
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent applies parameter changes by controlling the particle size of copper oxide crystallites (5-15 nm average size) and adjusting the ratio of different crystallographic planes ((−111)/(111) ratio between 0.5-1.5) to achieve selective optical properties. These parameter modifications enable the material to absorb visible light while reflecting near-IR radiation, resolving the contradiction between dark appearance and LiDAR detectability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite materials by combining copper oxide crystallites with a matrix material (such as polymer or metal substrate). This composite structure allows the copper oxide particles to provide the desired optical properties (absorbing visible, reflecting near-IR) while the matrix material provides structural support and additional functional properties

Inventive Principle:
Principle #40Composite materials

2Reliability

If copper oxide crystallites with specific size and structure are used, then near-IR reflectivity is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvenear-IR reflectivityVSAvoidcrystallite size control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent specifies precise parameter ranges for copper oxide crystallite production: average particle size of 5-15 nm, (−111)/(111) plane ratio between 0.5-1.5, and blackness My value between 130-170. By defining these parameter ranges, the patent balances manufacturing precision requirements with achievable near-IR reflectivity performance

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite materials provide a pure black appearance while effectively reflecting LiDAR radiation, enhancing detection capabilities in autonomous vehicles and covert systems.

Implementation Method 1

a reflectivity in the visible spectrum of electromagnetic radiation that is less than or equal to 10.0%

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Implementation Method 2

a reflectivity in the near-IR and LiDAR spectrum of electromagnetic radiation that is greater than or equal to 12%

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS20260078262A1Coated and layered structures to create lidar reflective black composites
Publication Date: 2026.03.19 TOYOTA MOTOR ENG & MFG NORTH AMERICA INC
  • US20260078262A1 patent drawing
  • US20260078262A1 patent drawing
  • US20260078262A1 patent drawing

AI summary

A composite material having a core, and a shell at least partially encompassing the core. At least one of the core and the shell includes copper oxide crystallites. The composite material has a reflectivity in the visible spectrum of electromagnetic radiation that is less than or equal to 10.0%, and a reflectivity in the near-IR and LiDAR spectrum of electromagnetic radiation that is greater than or equal to 12%.