Black Matrix Light Blocking in Organic Light Emitting Displays

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Solution Overview

Problem

Conventional organic light emitting display devices face reduced contrast due to external light reflection from metallic materials, which is often mitigated by using an expensive polarizing plate, increasing manufacturing costs and reducing luminance.

Innovation Solution

Incorporating a black matrix on a first insulating layer, extending into pixel-separating regions, to block external light and light emitted from the display unit, thereby reducing reflection without the need for a polarizing plate, and using materials like chromium or molybdenum films for effective light blocking.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a polarizing plate is attached to the front of the display device to minimize external light reflection, then contrast is improved, but manufacturing cost increases and luminance is reduced

Engineering Contradiction:
Improveexternal light reflectionVSAvoidmanufacturing cost
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The patent extracts and removes the polarizing plate from the display structure, replacing it with a black matrix layer that performs the light-blocking function without the need for polarization filtering. This eliminates the harmful reflection issue while avoiding the costs and luminance loss associated with polarizing plates.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent uses a black matrix layer made from inexpensive materials such as chromium, molybdenum, or their oxides/alloys as a replacement for the expensive polarizing plate. This cheap alternative achieves the same light-blocking function without the additional costs and luminance reduction.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Object-affected harmful factors

If a polarizing plate is attached to the front of the display device to minimize external light reflection, then contrast is improved, but luminance is reduced

Engineering Contradiction:
Improveexternal light reflectionVSAvoidluminance
Core Design Contradiction:
Object-affected harmful factorsVSIllumination intensity

Solution Approach 1:

The patent extracts and removes the polarizing plate from the display structure, replacing it with a black matrix layer that performs the light-blocking function without the need for polarization filtering. This eliminates the harmful reflection issue while avoiding the costs and luminance loss associated with polarizing plates.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of manufacture

If the display device structure is simplified without a polarizing plate, then manufacturing cost is reduced, but external light reflection increases

Engineering Contradiction:
Improvemanufacturing costVSAvoidexternal light reflection
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The black matrix layer serves multiple functions: it acts as a light-blocking layer to prevent external light reflection, serves as a structural element in the display architecture, and provides a base for subsequent layers. This multi-functional approach achieves reflection reduction without increasing manufacturing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent uses a black matrix layer that copies or replicates the light-blocking function of the polarizing plate but implements it through a different mechanism (absorption rather than polarization). This functional copying achieves the same effect with simpler, cheaper materials.

Inventive Principle:
Principle #26Copying

4Object-affected harmful factors

If the black matrix extends into the pixel-separating region, then light blocking is improved, but device complexity increases

Engineering Contradiction:
Improvelight reflectionVSAvoidstructure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent merges the black matrix layer with the pixel-separating region structure, extending the black matrix into the pixel-separating region to simultaneously achieve light blocking and structural definition. This integration improves light blocking effectiveness while avoiding the need for separate complex components.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively minimizes external light reflection and light interference with photosensitive elements, enhancing contrast and reliability while maintaining luminance without the use of a polarizing plate.

Implementation Method 1

a black matrix between the first insulating layer and the pixel definition layer extending outwardly past an edge region of the pixel definition layer into the pixel-separating region

Methodology Applied
Scientific EffectLight blocking: Absorption (EM radiation)

Data Source

PatentUS8008859B2Organic light emitting display device
Publication Date: 2011.08.30 SAMSUNG DISPLAY CO LTD
  • US8008859B2 patent drawing
  • US8008859B2 patent drawing
  • US8008859B2 patent drawing

AI summary

An organic light emitting display for minimizing light from entering the pixels is provided. The organic light emitting display includes a substrate including a pixel region and a pixel-separating region between pixel regions; a first insulating layer on the substrate; a first electrode in a pixel region and on the first insulating layer; a pixel definition layer overlapping an edge region of the first electrode and in a region between the pixel region and the pixel-separating region; an organic light emitting layer on the first electrode and the pixel definition layer; a second electrode on the organic light emitting layer; and a black matrix between the first insulating layer and the pixel definition layer and extending outwardly past an edge region of the pixel definition layer into the pixel-separating region, such that the pixel definition layer is separated from the first insulating layer.