Blade Deformation Sensor for Vehicle Door Activation

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Solution Overview

Problem

Existing detection devices for activating vehicle functions, such as electric locks, face challenges with reliability, accuracy, and ease of installation due to the need for external pressure sensors and moisture seals.

Innovation Solution

A detection device featuring a blade with first and second bearing parts, sandwiched between an activation part and a fixed part, which includes sensors to measure deformation caused by applied force, enhancing sensitivity and accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If pressure sensors are provided externally on the door handle to detect contact, then the door opening function can be activated, but installation difficulties arise including the need for seals to prevent moisture ingress

Engineering Contradiction:
Improvedetection reliabilityVSAvoidinstallation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The sensor is extracted from the external door handle surface and integrated into the internal blade structure. The blade itself becomes the sensing element through deformation measurement, eliminating the need for separate external pressure sensors and their associated sealing requirements.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The blade acts as an intermediary element that translates the mechanical force applied to the activation part into measurable deformation. This intermediate deformation measurement provides a reliable detection mechanism without requiring direct external sensor contact.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If external pressure sensors are used on the door handle, then contact detection is possible, but measurement accuracy and sensitivity are reduced

Engineering Contradiction:
Improvecontact detection accuracyVSAvoidmeasurement interference
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The external mechanical pressure sensor system is replaced with an internal blade deformation measurement system. The blade's structural deformation under load provides a more direct and accurate mechanical measurement of the applied force.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The detection function is segmented from the external handle surface and integrated into the blade's structural design. The blade is divided into specific regions (first and second bearing parts) that enable precise deformation measurement at critical stress points.

Inventive Principle:
Principle #1Segmentation

3Measurement precision

If a blade structure with sensors is integrated between the activation part and fixed part, then measurement precision and reliability improve, but the device structure becomes more complex

Engineering Contradiction:
Improvedeformation measurement accuracyVSAvoidstructural complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The blade serves multiple functions simultaneously: it acts as a structural support element connecting the activation part to the fixed part, and as a sensing element through its deformation characteristics. This multi-functionality reduces the need for separate dedicated sensor components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The structural blade and sensing function are merged into a single integrated component. The blade's deformation under load directly provides the measurement signal, combining mechanical support and detection functions in one element.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a more accurate, reliable, and cost-effective detection method, improving user comfort and simplifying installation by using a blade to measure deformation directly between the activation and fixed parts.

Implementation Method 1

The at least one sensor is arranged on the blade between the first bearing part and the second bearing part, and configured to measure a deformation of the blade when a force is applied on the activation part

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS12297670B2Detection device and detection system for activating at least one function of an apparatus, and apparatus comprising the detection system
Publication Date: 2025.05.13 U SHIN ITALIA SPA
  • US12297670B2 patent drawing
  • US12297670B2 patent drawing
  • US12297670B2 patent drawing

AI summary

A detection device is configured to activate at least one function of an apparatus, for example activating an electric lock of a vehicle's door, upon the detection of a force applied to an activation part of the apparatus. The apparatus includes a fixed part. The activation part is fixedly attached to the fixed part. The detection device includes a blade and at least one sensor. The blade includes a first bearing part configured to bear against the activation part and a second bearing part configured to bear against the fixed part. The at least one sensor is arranged on the blade and is configured to measure a deformation of the blade when a force is applied on the activation part and collect a deformation signal to be transmitted to a controller. The at least one sensor includes a first sensor arranged between the first and second bearing parts.