Blade Exchange Device for Dermatome Safety

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Solution Overview

Problem

The removal and installation of blades on surgical instruments like dermatomes pose significant hazards to healthcare workers due to the difficulty in handling securely held blades, leading to potential cuts during the process.

Innovation Solution

A blade exchange device with a base portion and blade engaging portion featuring locating protrusions and a magnetic tool for secure alignment and handling, allowing for safe and efficient removal and installation of blades, along with a system that includes a handle receiving region and blade guard configuration for enhanced safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the blade is securely held on the instrument by friction, then the blade remains stable during use, but removing and installing blades becomes difficult and hazardous

Engineering Contradiction:
Improveblade stabilityVSAvoidblade exchange ease
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The patent introduces a blade exchange device as an intermediary tool between the healthcare worker and the blade. This device includes a holder that receives the blade and a grasping mechanism that securely holds the blade during exchange, eliminating the need for the worker to directly handle the exposed blade while maintaining secure attachment during use

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If the blade is securely held on the instrument, then the blade remains stable during use, but the health care worker may be seriously cut during blade removal or installation

Engineering Contradiction:
Improveblade stabilityVSAvoidcut hazard
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The blade exchange device serves as a protective intermediary that shields the healthcare worker from direct contact with the hazardous blade edge during exchange operations, while still enabling secure blade attachment and detachment through its specialized holder and grasping mechanism

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The device is designed with a holder that receives the blade in a safe manner before exchange occurs, and the grasping mechanism is pre-configured to securely hold the blade during the exchange process, preventing accidental exposure or contact with the sharp edge

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Device complexity

If a conventional blade handling method is used, then the procedure is simple, but the health care worker must grasp or handle the blade directly which is hazardous

Engineering Contradiction:
Improvehandling simplicityVSAvoidcut hazard
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The blade exchange device acts as an intermediary tool that replaces direct hand contact with the blade. The device includes a holder that receives the blade and a grasping mechanism that securely holds it, allowing the worker to handle the device safely without directly grasping the hazardous blade edge

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables safer and more efficient blade exchange on dermatomes by providing a secure mechanism for alignment and handling, reducing the risk of injury and facilitating the process with a magnetic tool for easy blade management.

Implementation Method 1

a magnetic tool packaged with the blades and configured to magnetically attract the blades to facilitate removal or installation of the blades

Methodology Applied
Scientific EffectMagnetic attraction: Magnetism

Data Source

PatentUS8931636B2Blade exchange device, system and method
Publication Date: 2015.01.13 ATC TECH INC
  • US8931636B2 patent drawing
  • US8931636B2 patent drawing
  • US8931636B2 patent drawing

AI summary

A blade exchange device may be used to remove or install a blade on a medical or surgical instrument such as a dermatome. The blade exchange device generally includes a base portion and a blade engaging portion that engages the blade being removed or installed. The blade exchange device may be used in a system that also includes a magnetic tool for coupling and moving the blades that are removed or installed. The blade exchange device, system and method may be used, for example, with commercially available dermatome instruments such as the type known as the Goulian-Weck knife.