Blade-Free Ceiling AC Outlet for Quiet Airflow Direction Control

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Solution Overview

Problem

Conventional air conditioner indoor units with blade mechanisms for controlling discharged air currents suffer from reduced airflow due to interference and increased noise from turbulence, and are limited to straight outlet shapes.

Innovation Solution

The indoor unit features a track-shaped or oval-shaped outlet with an auxiliary flow path and auxiliary fan to redirect discharged air currents without blades, utilizing a combination of straight and curved sections and bridge flow paths to control airflow direction efficiently.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a blade mechanism is used to control discharged air current direction, then airflow direction control is achieved, but the amount of discharged air is reduced due to blade interference

Engineering Contradiction:
Improveairflow direction controlVSAvoidamount of discharged air
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The invention extracts and removes the blade mechanism from the air conditioner outlet. Instead of using blades to control airflow direction, the patent employs a curved outlet structure that passively guides air flow through its geometry. This elimination of the blade component directly resolves the contradiction by removing the source of interference while maintaining directional control capability through the curved outlet shape.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention replaces the mechanical blade system with a geometric flow guidance system. The curved outlet structure uses fluid dynamics principles rather than mechanical moving parts to control airflow direction. This substitution eliminates the interference caused by blades while achieving the same airflow direction control function through the outlet's curved geometry.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If a blade mechanism is used to control discharged air current, then airflow direction can be adjusted, but circulating noise increases due to turbulence around the blade

Engineering Contradiction:
Improveairflow direction controlVSAvoidcirculating noise
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The invention removes the blade mechanism entirely, extracting the source of turbulence-induced noise. By replacing the blade with a curved outlet structure, the system eliminates the harmful turbulence and associated circulating noise while retaining airflow direction control through geometric guidance.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention converts the potential harm of turbulence into beneficial smooth flow guidance. Instead of using blades that create turbulence, the curved outlet structure leverages fluid dynamics to guide air flow smoothly around the curve, transforming what would be a noisy turbulent flow into a controlled, low-noise flow pattern.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Device complexity

If a straight pivot axis for the blade is used, then the blade structure is simple, but the outlet shape is restricted to straight shape

Engineering Contradiction:
Improveblade structureVSAvoidoutlet shape flexibility
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

Instead of using a straight outlet with a rotating blade to change direction, the invention inverts the approach by using a curved outlet structure. This inversion allows the outlet itself to provide directional control through its geometry, eliminating the need for a straight pivot axis and enabling flexible outlet shapes including curved and circular configurations.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The invention applies curvature to the outlet structure, replacing straight lines with curved geometries. The curved outlet not only provides aesthetic versatility but also functional airflow guidance. This curvilinear design enables the outlet to adapt to various spatial configurations while maintaining simple internal structure without requiring complex pivot mechanisms.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances airflow quantity and reduces noise by eliminating blade interference, allowing for improved airflow distribution and increased cooling or heating performance with a more flexible outlet shape.

Implementation Method 1

an auxiliary flow path guiding an auxiliary air current to change a direction of an air current discharged from the outlet

Methodology Applied
Scientific EffectFluid flow:

Implementation Method 2

a heat exchanger provided inside the housing and arranged in a main flow path between the inlet and the outlet

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 3

a blower fan configured to suck in air through the inlet, allow the air to exchange heat with the heat exchanger, and discharge the air through the outlet

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentEP3364117B1Air conditioner indoor unit
Publication Date: 2021.03.10 SAMSUNG ELECTRONICS CO LTD
  • EP3364117B1 patent drawingFigure 1
  • EP3364117B1 patent drawingFigure 2
  • EP3364117B1 patent drawingFigure 3

AI summary

Disclosed is an air conditioner (AC) indoor unit including a housing installed on the ceiling and having an inlet and an outlet provided around the inlet and having a pair of straight sections facing each other and a pair of curved sections facing each other; a heat exchanger provided inside the housing and arranged in a main flow path between the inlet and the outlet; a blower fan configured to suck in air through the inlet, allow the air to exchange heat with the heat exchanger, and discharge the air through the outlet; and an auxiliary flow path guiding an auxiliary air current to change a direction of an air current discharged from the outlet. The direction of the discharged air current may be controlled by sucking in air around the outlet or blowing air to the periphery of the outlet through the auxiliary flow path without a blade.