Turbomachine Blade Guide Profile for Flow Loss Reduction

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Solution Overview

Problem

Turbomachines, particularly gas turbines, face significant flow losses due to viscous effects, boundary layer interactions, and leakage flows, which reduce efficiency, especially in low-pressure turbines where profile losses dominate.

Innovation Solution

Incorporating a guide profile that extends partially in the axial and circumferential directions at the blade ends to influence and redirect leakage and boundary layer flows, aligning them with the main flow direction to minimize losses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If traditional blade design without additional guide profiles is used, then the blade structure is simple and easy to manufacture, but flow losses in the blade tip area are significant due to uncontrolled leakage and boundary layer flows

Engineering Contradiction:
Improveflow lossesVSAvoidblade structure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The blade is segmented into a main profile section and one or more secondary profile sections, with additional guide profiles separating different flow regions. This segmentation allows independent optimization of main flow and secondary flows (leakage and boundary layer flows), reducing overall flow losses while maintaining manageable structural complexity through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Additional guide profiles act as intermediary elements between the main profile and the blade tip, actively controlling and redirecting leakage flows and boundary layer flows. These intermediary guide profiles mediate the flow transitions, aligning secondary flows with the main flow direction to reduce mixing losses and improve overall efficiency

Inventive Principle:
Principle #24Intermediary (Mediator)

2Power

If the blade operates at high speeds typical of turbomachines, then power output is increased, but viscous effects and turbulence at blade ends increase flow losses

Engineering Contradiction:
Improvepower outputVSAvoidviscous flow losses
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

Different sections of the blade are given different geometric qualities optimized for their specific functions. The main profile section has geometry optimized for power generation, while secondary profile sections and additional guide profiles have geometries specifically designed to control leakage and boundary layer flows, reducing viscous losses locally without compromising overall power output

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The additional guide profiles and secondary profile sections incorporate curved and streamlined geometries that promote smooth flow transitions. These curved surfaces reduce flow separation and turbulence at high speeds, minimizing viscous effects and energy losses while maintaining the high power output required for turbomachine operation

Inventive Principle:
Principle #14Spheroidality (Curvature)

Data Source

PatentEP3561228B1Turbomachine and blade, blade segment and assembly for a turbomachine
Publication Date: 2021.07.21 MTU AERO ENGINES GMBH
  • EP3561228B1 patent drawingFigure 1
  • EP3561228B1 patent drawingFigure 2
  • EP3561228B1 patent drawingFigure 3

AI summary

The invention relates to a blade (33), a blade segment and an assembly for a turbomachine (10), in particular for a gas turbine, as well as a turbomachine (10), wherein the blade (33) has a blade (13) with a blade profile and a radially inner blade end (EI) and a radially outer blade end (EA), and wherein, in addition to the blade profile, the blade has at least one first guide profile (LP1) arranged in the region of the radially inner (EI) and/or the radially outer blade end (EA) and spaced radially apart from the associated blade end (EI, EA) and extending at least partially in the axial direction (x) and at least partially in the circumferential direction and/or at least partially in the tangential direction.