Blade Guide Block for Faster Prosthesis Removal in Revision Surgery

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Solution Overview

Problem

Existing joint revision surgery methods are invasive, time-consuming, and often result in significant blood loss, longer operating room times, and increased morbidity due to the complexity of removing prosthetic implants, particularly collared femoral stems.

Innovation Solution

A Joint Revision Surgery Apparatus featuring a blade guide block frame with varying sizes and configurations, secured by a T handle screw, which guides straight, curved, and compound curved knife blades to efficiently remove prosthetic implants by aligning with the existing prosthesis and minimizing bone contact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional joint revision surgery methods are used to remove prosthetic implants, then the procedure can be completed, but the surgery becomes invasive, time-consuming, and results in significant blood loss

Engineering Contradiction:
Improvesurgery speedVSAvoidsurgical procedure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The surgical system is divided into modular components including a guide block with multiple slots, various knife blades (straight, curved, compound curved), and attachment mechanisms. This segmentation allows the surgeon to select and combine specific components based on the prosthesis geometry, making the complex removal task more manageable and efficient

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The guide block serves as an intermediary device between the surgeon and the prosthesis. It provides a structured interface with multiple slots that guide knife blades to specific locations on the prosthesis, enabling precise and systematic removal without requiring direct manual manipulation of complex surgical tools

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If traditional methods are used to remove collared femoral stems, then the prosthesis can be removed, but operating room time increases and morbidity increases

Engineering Contradiction:
Improvesurgery success rateVSAvoidoperating room time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The guide block is pre-configured with multiple slots positioned to correspond with specific features of the prosthesis (collar, shaft, modular junctions). This preliminary arrangement of cutting paths allows the surgeon to systematically address each section of the prosthesis in a predetermined sequence, ensuring complete removal while minimizing unnecessary exposure and operating time

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The guide block design incorporates multiple slots that can accommodate various types of knife blades (straight, curved, compound curved) to handle different prosthesis configurations. This multi-functionality allows the same guide block to effectively remove collared femoral stems, uncrowned stems, and other prosthesis types, ensuring reliable removal across different scenarios

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If existing prosthesis removal techniques are used, then the implant can be extracted, but blood loss increases and recovery time extends

Engineering Contradiction:
Improvesurgery easeVSAvoidblood loss
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The guide block provides localized guidance at specific sites on the prosthesis through its multiple slots. Each slot is positioned to guide a knife blade to a specific location (collar, shaft, modular junction), allowing precise, targeted cutting that minimizes unnecessary tissue disruption and blood loss while maintaining ease of operation

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12484913B2Joint revision surgery apparatus
Publication Date: 2025.12.02 MAP MEDICAL SOLUTIONS LLC
  • US12484913B2 patent drawing
  • US12484913B2 patent drawing
  • US12484913B2 patent drawing

AI summary

The present application is directed a Joint Revision Surgery Apparatus which includes a surgical knife blade guide block which has a plurality of rearward blade guide slots, a central cavity and a large forward slot having an adjustable knife blade guide pressure plate. The surgical knife blade guide block central cavity houses a stem trunnion securing member and is positioned over the trunnion end of the existing prosthesis to be removed and secured to the prothesis. The guide blade block is secured to the trunnion of the prosthesis to be extracted using a stem trunnion securing member housed within the guide block. Straight, curved and compound curved knife blades are guided by the blade guide slots to cut the prothesis free. The Joint Revision Surgery Apparatus facilitates rapid, efficient and complete removal of an existing prosthesis during joint revision surgery, and significantly increases positive medical outcomes for joint revision procedures.