Blade Guide Block for Faster Collared Stem Revision Removal

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Solution Overview

Problem

Existing joint revision surgery methods are invasive, time-consuming, and often result in significant blood loss, longer operating room times, and increased morbidity due to the complexity of removing prosthetic implants, particularly collared femoral stems.

Innovation Solution

A surgical apparatus featuring a blade guide block with adjustable L-shaped guide plates and a central cavity that secures over the trunnion end of the existing prosthesis, using various knife blades to efficiently remove the implant by aligning with the femur's side surfaces and minimizing bone contact, facilitated by a T-handle screw for secure attachment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional joint revision surgery methods are used to remove existing prostheses, then the prosthesis can be removed, but the surgery becomes invasive, time-consuming, and results in significant blood loss

Engineering Contradiction:
Improvesurgery speedVSAvoidsurgical procedure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The blade guide block is pre-positioned on the prosthesis before removal, with knife blades already aligned in the correct positions. This preliminary setup eliminates the need for complex intraoperative adjustments and accelerates the removal process while maintaining control.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The surgical instrument is divided into modular components: a blade guide block that attaches to the prosthesis, multiple interchangeable knife blades for different cutting needs, and a T-handle screw for secure attachment. This segmentation allows rapid configuration and simplifies the overall surgical procedure.

Inventive Principle:
Principle #1Segmentation

2Loss of time

If traditional methods are used to remove collared femoral stems, then the implant can be extracted, but operating room time increases and morbidity increases

Engineering Contradiction:
Improveoperating room timeVSAvoiddifficulty of prosthesis removal
Core Design Contradiction:
Loss of timeVSEase of operation

Solution Approach 1:

The blade guide block serves as an intermediary device that bridges the surgeon's tools and the prosthesis to be removed. It provides precise alignment and support for the knife blades, making the removal of difficult-to-extract collared stems straightforward and reducing operating time.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The instrument system is designed to be dynamically adaptable during surgery. The blade guide block can be securely attached and detached, and different knife blades can be exchanged based on the specific prosthesis being removed, allowing the surgeon to optimize the approach for each case.

Inventive Principle:
Principle #15Dynamics

3Loss of substance

If existing prosthesis removal techniques are used, then the implant can be extracted, but blood loss increases and recovery time extends

Engineering Contradiction:
Improveblood lossVSAvoidsurgery efficiency
Core Design Contradiction:
Loss of substanceVSProductivity

Solution Approach 1:

The knife blades are designed to make precise, localized cuts at the interface between the prosthesis and bone. This focused cutting action minimizes disruption to surrounding healthy tissue and reduces blood loss, while the efficient design maintains high surgical productivity.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12502183B2Joint revision surgery apparatus
Publication Date: 2025.12.23 MAP MEDICAL SOLUTIONS LLC
  • US12502183B2 patent drawing
  • US12502183B2 patent drawing
  • US12502183B2 patent drawing

AI summary

The present application is directed a Joint Revision Surgery Apparatus which includes a surgical knife blade guide block which has a plurality of rearward blade guide slots, a central cavity and a plurality of guide slots having a two-way adjustable L-shaped guide plate. The surgical knife blade guide block central cavity houses a stem trunnion securing member and is positioned over the trunnion end of the existing prosthesis to be removed and secured to the prothesis. The guide blade block is secured to the trunnion of the prosthesis to be extracted using a stem trunnion securing member housed within the guide block. Straight, curved and compound curved knife blades are guided by the blade guide slots to cut the prothesis free. The Joint Revision Surgery Apparatus facilitates rapid, efficient and complete removal of an existing prosthesis during joint revision surgery, and significantly increases positive medical outcomes for joint revision procedures.