Wind Turbine Blade Lightning Diagnostic Apparatus

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Solution Overview

Problem

Conventional lightning protection systems for wind turbines with conductive blades struggle to accurately diagnose by-pass lightning strokes, leading to potential blade damage and misleading diagnostic data, as they rely on current measurements alone and are unable to differentiate between captured and by-passed strikes effectively.

Innovation Solution

A diagnostic apparatus comprising an air pressure sensor mounted within the wind turbine blade to detect supersonic pressure waves generated by by-pass lightning strokes, correlated with current data from the lightning protection system, allowing differentiation between by-pass and captured strikes and providing detailed diagnostic information.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional current measurement systems are used to monitor lightning strokes, then the system structure remains simple, but the diagnostic precision deteriorates because by-pass lightning strokes cannot be differentiated from captured strikes

Engineering Contradiction:
Improvelightning stroke diagnosis accuracyVSAvoiddiagnostic apparatus structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines multiple diagnostic functions into a single integrated apparatus: the air pressure sensor mounted in the blade, the down-conductor current sensor, and the processor that correlates both signals to distinguish by-pass from captured lightning strokes. This merging approach improves measurement precision while controlling device complexity through functional integration.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent introduces an air pressure sensor as an intermediary diagnostic element within the blade structure. This sensor detects pressure waves generated by by-pass lightning strokes and serves as a mediator signal that, when correlated with current measurements, enables differentiation between by-pass and captured strikes without requiring direct observation of the lightning path.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of information

If magnetic registration card systems are used for lightning monitoring, then the device complexity remains low, but the loss of information increases because only maximum current values are recorded without temporal or event differentiation details

Engineering Contradiction:
Improvelightning stroke diagnostic dataVSAvoidmonitoring system structure
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent implements a feedback mechanism where the processor continuously monitors both air pressure sensor signals and down-conductor current signals, correlates them in real-time, and generates diagnostic information about lightning stroke types. This feedback loop prevents information loss by capturing temporal relationships and event characteristics that simple registration cards cannot record.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent adds a new dimension to lightning monitoring by incorporating air pressure measurements alongside traditional current measurements. This multi-dimensional approach (combining electrical and mechanical/pressure signals) enriches the diagnostic data, enabling differentiation of lightning stroke types and preventing information loss inherent in single-parameter systems.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Measurement precision

If frequent site visits are conducted to check lightning registration cards, then the measurement precision of lightning monitoring is maintained, but the loss of time increases due to manual retrieval and site visit requirements

Engineering Contradiction:
Improvelightning current recording accuracyVSAvoidsite visit frequency
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent implements a self-service monitoring system where the integrated apparatus automatically performs diagnostic analysis by correlating air pressure and current signals. The processor continuously processes data and generates diagnostic information without requiring manual intervention or site visits, thereby eliminating time loss while maintaining diagnostic precision through automated real-time analysis.

Inventive Principle:
Principle #25Self-service

4Reliability

If conductive blade materials are used to improve electrical conductivity for lightning protection, then the reliability of lightning current conduction improves, but the object-generated harmful factors increase due to uncontrolled current conduction paths and potential by-pass strokes

Engineering Contradiction:
Improvelightning current conductionVSAvoiduncontrolled current conduction damage
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies preliminary action by installing diagnostic sensors (air pressure sensor and current sensor) and the processing system before lightning strikes occur. This pre-configured diagnostic apparatus continuously monitors blade conditions and can detect by-pass strokes and uncontrolled current conduction, enabling early warning and preventive maintenance before damage progresses, thereby mitigating harmful effects while maintaining conductive blade benefits.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate identification of by-pass lightning strokes, reducing the risk of blade damage and providing timely maintenance insights, while allowing for remote monitoring and reducing the need for frequent site visits, especially in offshore turbines.

Implementation Method 1

A diagnostic apparatus comprising an air pressure sensor mounted within the wind turbine blade to detect supersonic pressure waves generated by by-pass lightning strokes

Methodology Applied
Scientific EffectShock wave: Shock Wave

Implementation Method 2

conductive receptors provided on the surface of the wind turbine blades which are grounded by a down-conductor... During a lighting strike, as a leader nears the wind turbine, an upward streamer is formed at the LPS receptor and attaches to the leader to establish a current path

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 3

the current conducted through the down-conductor will induce a magnetic field that is proportional to the conducted current. This magnetic field is registered by the registration card to provide a record of lighting current in kA

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS11466667B2Wind turbine lightning diagnostic apparatus and lightning stroke diagnostic method
Publication Date: 2022.10.11 ORSTED WIND POWER AS
  • US11466667B2 patent drawing
  • US11466667B2 patent drawing

AI summary

Wind turbine lightning stroke diagnostic apparatus for a wind turbine having conductive blades. A lightning protection system input is provided for receiving measured current data associated with a current conducted by the lightning protection system following a lightning stroke. An air pressure sensor is mounted using a mount within an internal cavity of a conducive wind turbine blade assembly. A sensor monitor monitors the measured current data and the output of the air pressure sensor for identifying a bypass lightning stroke when a measured current increase coincides with the detection of a lightning generated shockwave within the internal cavity by the air pressure sensor.