Wind Turbine Blade Maintenance Attachment for Shape-Adaptive Traversal

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Solution Overview

Problem

Existing methods for maintaining wind turbine blades are costly, labor-intensive, and pose safety risks due to the need for workers to perform maintenance at high altitudes, and they do not account for shape changes of the blades.

Innovation Solution

A device comprising an attaching means that conforms to the shape of the blade, a moving means for traversal along a rope, and maintenance means for performing tasks such as imaging, examining, washing, polishing, and applying materials, all while being operated remotely via tensioned ropes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a rigid attachment structure is used to maintain device attachment to the wind turbine blade, then the attachment stability is improved, but the device cannot adapt to shape changes of the blade surface during movement

Engineering Contradiction:
Improveattachment stabilityVSAvoidadaptability to shape changes
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The attaching means is designed to deform and change shape in accordance with the contour of the wind turbine blade surface. This dynamic adaptation allows the attaching means to maintain reliable attachment while accommodating shape changes of the blade during device movement, resolving the contradiction between attachment stability and adaptability to shape changes.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The attaching means changes its physical parameters (shape and configuration) to match the blade surface contour. By allowing the attaching means to deform and adjust its geometric parameters, the device can maintain stable attachment while adapting to varying blade shapes during the maintenance process.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If a custom-shaped attachment device is designed to match the specific blade geometry, then the attachment reliability is improved, but the device complexity increases and cannot be used on different blade types

Engineering Contradiction:
Improveattachment reliabilityVSAvoiddevice structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The attaching means is designed with universal adaptability to attach to different types of wind turbine blades. Instead of creating custom-shaped attachments for each blade type, the device uses a standardized interface that can accommodate various blade geometries through the deformable attaching means, reducing device complexity while maintaining attachment reliability across different blade types.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The attaching means can change its shape and configuration parameters to adapt to different blade geometries. This parameter variability allows a single device design to maintain reliable attachment across multiple blade types without increasing overall device complexity, as the attaching means itself adapts rather than requiring custom device designs.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If manual attachment and detachment methods are used, then the device simplicity is maintained, but the maintenance time and labor requirements increase

Engineering Contradiction:
Improvedevice operation simplicityVSAvoidmaintenance time
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The attaching means is designed to automatically attach to and detach from the wind turbine blade without requiring manual intervention. The self-attaching mechanism reduces maintenance time and labor requirements while maintaining device operation simplicity, as the attachment process occurs automatically when the device approaches the blade.

Inventive Principle:
Principle #25Self-service

4Reliability

If the attaching means is made rigid to ensure stable attachment, then the attachment stability is improved, but the attaching means cannot deform to match blade shape changes during movement

Engineering Contradiction:
Improveattachment stabilityVSAvoidshape adaptability
Core Design Contradiction:
ReliabilityVSShape

Solution Approach 1:

The attaching means transitions from a rigid structure to a dynamic, deformable structure that can change shape in accordance with the blade contour. This dynamic capability allows the attaching means to maintain stable attachment while adapting to shape changes during device movement along the blade surface.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The attaching means employs flexible or deformable structural elements that can conform to the blade surface geometry. These flexible components maintain attachment stability through continuous contact while adapting their shape to match blade contours, resolving the contradiction between rigidity for stability and flexibility for shape adaptability.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables safe and cost-effective maintenance on wind turbine blades, accommodating shape changes, and allows for remote operation, reducing the need for human workers at high altitudes.

Implementation Method 1

an attaching means that enables the device to attach to a part of an object, the attaching means being configured to deform in accordance with a shape of a part of the object

Methodology Applied
Scientific EffectDeformation: Deformation

Data Source

PatentEP4234113B1Method for performing maintenance on a wind turbine blade
Publication Date: 2026.04.29 LEBO ROBOTICS INC
  • EP4234113B1 patent drawingFigure 1A
  • EP4234113B1 patent drawingFigure 1B
  • EP4234113B1 patent drawingFigure 2A

AI summary

A device for performing maintenance on an object is provided. The device for performing maintenance on an object comprises an attaching means that enables the device to attach to a part of an object, the attaching means being configured to deform in accordance with a shape of a part of the object, a moving means that enables the device to move on the object, and a maintenance means that performs maintenance on the object. In one embodiment of the present invention, the attaching means is configured so that the device maintains a state of attaching to the part of the object by the deformation of the attaching means even when a shape of a part of the object changes in association with the movement.