Wind Turbine Blade Motion Tracking Using Modulated Light Sensing

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Solution Overview

Problem

Existing wind turbine blade monitoring systems are inadequate in measuring torsion and are vulnerable to operational factors such as vibrations and gravity, and are power-consuming.

Innovation Solution

A blade motion tracking system using frequency-modulated light sources and position sensitive detectors (PSDs) to measure bending and torsion of wind turbine blades, employing non-discrete PSDs for accurate, real-time monitoring with minimal ambient light interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If cameras and inclinometers are mounted on the blades for monitoring, then blade deflection can be detected, but the systems become vulnerable to vibrations, gravity and centrifugal accelerations

Engineering Contradiction:
Improveblade deflection detection accuracyVSAvoidsystem vulnerability to operational factors
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent replaces mechanical sensors (cameras and inclinometers mounted on blades) with an optical measurement system using light sources and position-sensitive detectors. This substitution eliminates the vulnerability of mechanical systems to vibrations, gravity, and centrifugal accelerations while maintaining measurement capability through optical field-based detection.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If known monitoring systems are used, then blade deflection can be monitored, but they are not capable of monitoring blade torsion

Engineering Contradiction:
Improveblade deflection monitoring capabilityVSAvoidtorsion monitoring capability
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent creates a universal monitoring system that can detect both blade deflection and torsion using the same optical components. By strategically positioning multiple light sources on the blade and using position-sensitive detectors, the system achieves multi-functionality, monitoring both bending and twisting motions without requiring separate specialized systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent extends monitoring from one dimension (deflection only) to multiple dimensions by adding torsion detection capability. The position-sensitive detectors measure light source positions in both x and y directions, enabling detection of both deflection and torsional movements through multi-dimensional position analysis.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Adaptability or versatility

If multiple light sources are used on the blade, then both bending and torsion can be measured, but the system complexity increases

Engineering Contradiction:
Improvebending and torsion measurement capabilityVSAvoidsystem configuration complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent divides the blade monitoring function into segmented light sources positioned at specific locations (leading edge, trailing edge, and intermediate positions). Each light source monitors a specific aspect of blade motion, and the position-sensitive detector processes these segmented signals to reconstruct complete blade behavior, simplifying the overall system architecture.

Inventive Principle:
Principle #1Segmentation

4Reliability

If frequency-modulated light sources are used, then ambient light interference is reduced, but the system requires more complex signal processing

Engineering Contradiction:
Improveambient light interference resistanceVSAvoidsignal processing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent changes the frequency parameter of the light sources to create frequency-modulated signals. This parameter change allows the system to distinguish modulated light from ambient light through frequency discrimination, improving reliability while the frequency modulation serves as a simple tagging mechanism that requires straightforward signal processing.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides reliable, fast, and cost-effective monitoring of blade motion, enabling load reductions and power enhancements, suitable for both prototype testing and long-term operation with minimal impact on aerodynamics.

Implementation Method 1

an optical measuring device which is adapted to receive light emitted from the first light source(s)... a position sensitive detector identifying the position of the first light source

Methodology Applied
Scientific EffectLight detection: Photoelectric Effect

Data Source

PatentUS12510053B2Method and a system for tracking motion of a blade
Publication Date: 2025.12.30 SYDDANSK UNIV
  • US12510053B2 patent drawing
  • US12510053B2 patent drawing
  • US12510053B2 patent drawing

AI summary

A method and system is for tracking motion of a wind turbine blade. A blade motion tracking system is for installation on a wind turbine blade with a blade root and tip. The system has at least one light module with at least a first light source, preferably adapted to emit light in the blade root direction. An optical measuring device at the blade root may receive light emitted from the first source. The optical measuring device may be a position sensitive detector identifying the first light source position relative to the position sensitive detector. A single light source located at, close to, or towards the tip, is sufficient to measure blade deflection. The first light source is modulated with a predefined frequency such that light from the first light source can be distinguished from ambient light and thereby minimize the influence of the ambient light conditions during detection.