Wind Turbine Blade Power Bus With Dielectric Lightning Isolation

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Solution Overview

Problem

Existing wind turbine blade electrical systems struggle to safely distribute power to the blade's tip region while withstanding lightning strikes without inducing detrimental voltages in electrical equipment, and they lack sensors and actuators inside the blade for effective control and measurement.

Innovation Solution

A blade electrical system that includes a power-transfer unit with a dielectric separation, an electrical-power bus, and powered units, which safely transmits power from the hub to the blade tip, using a dielectric material like Teflon to isolate components and prevent voltage flash-over during lightning strikes, and incorporates sensors and actuators for blade measurement and control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If electrical power is transmitted to the blade tip region, then sensing and control capabilities are improved, but vulnerability to lightning strike damage increases

Engineering Contradiction:
Improvesensing and control capabilitiesVSAvoidlightning strike damage
Core Design Contradiction:
Extent of automationVSObject-affected harmful factors

Solution Approach 1:

A dielectric material is introduced as an intermediary between the electrical power transmission components and the lightning strike path. The dielectric separating element is positioned between the power driver unit and power conditioner unit, preventing direct electrical connection during lightning strikes while allowing normal power transmission during operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The electrical power transmission system is segmented into separate units (power driver unit and power conditioner unit) that are electrically isolated from each other by the dielectric material. This segmentation allows the system to maintain power transmission functionality while protecting against lightning-induced voltage spikes.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If electrical equipment is placed inside the blade, then measurement and control functions are improved, but reliability during lightning strikes deteriorates

Engineering Contradiction:
Improveblade measurement capabilityVSAvoidequipment survival during lightning strike
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The dielectric material serves as a protective intermediary that shields electrical equipment inside the blade from lightning-induced voltage surges. It allows the equipment to function during normal operation while providing electrical isolation during lightning strikes.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The dielectric separating element is pre-installed in the electrical power transmission path to provide protective cushioning against future lightning strikes. This preventive measure ensures equipment reliability without affecting normal measurement and control operations.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Use of energy by moving object

If power transmission components are installed in the blade, then electrical power distribution is improved, but device complexity increases

Engineering Contradiction:
Improveelectrical power distributionVSAvoidblade electrical system complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The dielectric separating element serves multiple functions simultaneously: it provides electrical isolation during lightning strikes, maintains structural integrity of the power transmission system, and enables compact integration of power driver and conditioner units within the blade. This multi-functionality reduces overall system complexity despite the addition of protection mechanisms.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables safe power distribution to the blade tip, withstands lightning strikes without damaging equipment, and allows for effective sensing and control of blade conditions, enhancing wind energy capture and turbine health monitoring.

Implementation Method 1

a power-transfer unit comprising a power-driver unit, a power-conditioner unit and a dielectric separating the power-driver unit and the power-conditioner unit

Methodology Applied
Scientific EffectDielectric: Dielectric

Implementation Method 2

a down-wire for the conduction of lightning current to the ground

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS11852122B2Electrical power system for wind turbine blades
Publication Date: 2023.12.26 NIDEC SSB WIND SYST GMBH
  • US11852122B2 patent drawing
  • US11852122B2 patent drawing
  • US11852122B2 patent drawing

AI summary

A wind turbine (10) is disclosed having a hub (14) with electrical power therein and at least one blade (20) attached to the hub. The blade (20) has a blade root (21), a blade tip (26) and a down-wire (30) for the conduction of lightning current to the ground. The wind turbine (10) further has a blade electrical system (99) that takes electrical power from the hub (14) and transmits electrical power into the blade (20) to at least one area located between the blade root (21) and the blade tip (26). The blade electrical system (99) if formed by a power-transfer unit (100) having a power-driver unit (110), a power-conditioner unit (130) and a dielectric (120) separating the power-driver unit (110) and the power-conditioner unit (130). The power-driver unit (110) receives electrical power from the hub (14) and transmit the electrical power through the dielectric (120) to the power-conditioner unit (130). An electrical-power bus (200) is electrically attached to the power-conditioner unit (130) and extends into the blade (20). At least one powered unit (300) is provided which is electrically connected to, and electrically powered by, the electrical-power bus (200).