Wind Turbine Blade Power Transfer With Lightning Isolation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing wind turbine blade electrical systems struggle to safely distribute power to the blade's tip region while withstanding lightning strikes without inducing harmful voltages in electrical equipment, and they lack the ability to integrate sensors and actuators effectively within the blade.

Innovation Solution

A blade electrical system that includes a power-transfer unit with a dielectric separation between a power-driver unit and a power-conditioner unit, an electrical-power bus, and powered units, which safely transmits power along the blade, resistant to lightning-induced voltages, and incorporates sensors and actuators for monitoring and control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If electrical power is transmitted to the blade tip region using conventional electrical systems, then powered units can be located throughout the blade, but the system becomes vulnerable to lightning-induced voltages that can damage electrical equipment

Engineering Contradiction:
Improvelocation flexibility of powered unitsVSAvoidprotection against lightning-induced voltages
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The electrical system is segmented into isolated sections using multiple dielectric barriers positioned at different locations along the blade. These dielectric barriers divide the blade into multiple electrically isolated sections, preventing lightning-induced voltages from propagating throughout the entire blade while still allowing powered units to be distributed along the blade length.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Dielectric barriers serve as intermediary elements between lightning strike zones and electrical equipment. These dielectric materials block the transmission of high voltages generated by lightning strikes, acting as protective mediators that allow the electrical system to operate safely in the blade tip region without direct exposure to lightning-induced voltages.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If electrical equipment is placed near the blade root region, then protection from lightning strikes is improved, but the ability to monitor and control aerodynamic appendages along the blade is reduced

Engineering Contradiction:
Improveprotection from lightning strikesVSAvoidcontrol of aerodynamic appendages
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The blade is divided into multiple electrically isolated sections using dielectric barriers, allowing powered units to be positioned in the blade tip region where aerodynamic appendages are located. This segmentation enables local control of appendages while the dielectric barriers protect against lightning propagation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Traditional mechanical control systems for aerodynamic appendages are replaced with electrically powered units positioned along the blade. These powered units can be located optimally near the appendages they control, improving responsiveness and control precision while the dielectric protection system ensures their safety during lightning strikes.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If conventional electrical cables are used to power blade components, then the system complexity is reduced, but the cables become vulnerable to lightning-induced voltages and magnetic pulses

Engineering Contradiction:
Improveelectrical system structureVSAvoidlightning-induced voltages and magnetic pulses
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

Dielectric barriers are introduced as intermediary protective elements along the electrical cable pathways. These dielectric barriers block the transmission of lightning-induced voltages and magnetic pulses to the cables and powered units, protecting the electrical system without requiring complex shielding or cable routing modifications.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The electrical system incorporates composite protective structures combining conductive cables with dielectric barrier materials. This composite approach maintains the simplicity of conventional cable systems while adding lightning protection capability through the integrated dielectric barriers that prevent voltage propagation along the cable paths.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the safe distribution of power to the blade tip region, protects electrical equipment from lightning-induced voltages, and allows for the integration of sensors and actuators within the blade for enhanced monitoring and control, without compromising the existing lightning protection system.

Implementation Method 1

a dielectric separating the power-driver unit and the power-conditioner unit

Methodology Applied
Scientific EffectDielectric: Dielectric

Implementation Method 2

a down-wire for the conduction of lightning current to the ground

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentEP4116581B1Electrical power system for wind turbine blades
Publication Date: 2024.03.13 NIDEC SSB WIND SYST GMBH
  • EP4116581B1 patent drawingFigure 1
  • EP4116581B1 patent drawingFigure 2
  • EP4116581B1 patent drawingFigure 3

AI summary

A wind turbine (10) having a hub (14) with electrical power therein and at least one blade (20) attached to the hub, the blade (20) having a blade root (21), a blade tip (26) and a down-wire (30) for the conduction of lightning current to the ground. The wind turbine (10) further having a blade electrical system (99) that takes electrical power from the hub (14) and transmits electrical power into the blade (20) to at least one area located between the blade root (21) and the blade tip (26), the blade electrical system (99) comprising: - a power-transfer unit (100) comprising a power-driver unit (110), a power-conditioner unit (130) and a dielectric (120) separating the power-driver unit (110) and the power-conditioner unit (130), the power-driver unit (110) receiving electrical power from the hub (14) and transmitting the electrical power, through the dielectric (120) to the power-conditioner unit (130), - an electrical-power bus (200), electrically attached to the power-conditioner unit (130) and extending into the blade (20), and - at least one powered unit (300) electrically connected to, and being electrically powered by, the electrical-power bus (200).