Turbomachine Blade Tip Flare for Leakage Reduction
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing turbine blade designs provide limited aerodynamic performance and are economically impractical due to durability limitations, restricting turbine performance.
Innovation Solution
The design incorporates a flared blade tip portion that extends laterally relative to a blade base portion, with the entire trailing edge of the turbine blade aligned within a common plane, reducing leakage and improving aerodynamic performance and durability.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If turbine blade design is improved to enhance aerodynamic performance, then aerodynamic performance is improved, but mechanical feasibility deteriorates due to durability limitations
Solution Approach 1:
The patent applies local quality by implementing a tip flare geometry specifically at the blade tip region while maintaining different characteristics along the blade span. The tip flare portion has increased curvature and altered stacking axis orientation compared to the root region, optimizing aerodynamic performance locally at the tip without compromising the structural integrity of the entire blade.
Solution Approach 2:
The patent utilizes curvature by introducing a tip flare geometry with increased curvature at the blade tip region. The stacking axis curvature increases from root to tip, creating a smoother, more rounded transition at the tip that reduces flow separation and improves aerodynamic efficiency while maintaining structural continuity.
2Productivity
If tip flare geometry is added to improve aerodynamic performance, then aerodynamic performance is improved, but device complexity increases
Solution Approach 1:
The patent applies segmentation by dividing the blade into distinct regions along the stacking axis: a root region with standard geometry, a transition region with gradually increasing curvature, and a tip flare region with maximum curvature. This segmented approach allows complex geometry to be implemented only where aerodynamically beneficial while keeping other regions simpler.
Solution Approach 2:
The patent introduces dimensionality change by transitioning from a two-dimensional airfoil section view to a three-dimensional stacked blade geometry with varying curvature along the span. The tip flare is achieved by modifying the stacking axis orientation and curvature in the radial-axial-circumferential space, adding geometric complexity only in the tip region.
Data Source
Figure 1~2
Figure 3~4
AI summary
Certain embodiments of the present disclosure include a system having a turbomachine including a plurality of turbomachine blades (22) coupled to a rotor (24), wherein each turbomachine blade (22) has a blade base portion (52) and a flared blade tip portion (50) flared relative to the blade base portion (52). Additionally, a trailing edge (60) of each turbomachine blade (22) extends along a common plane (70).