Wind Turbine Blade Vortex Generator Mounting for Noise Control

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Solution Overview

Problem

Existing vortex generator devices for wind turbine blades lack design flexibility, mounting strength, and uniform aerodynamic properties, leading to potential mounting errors and noise issues.

Innovation Solution

A vortex generator device with a base and fins designed for improved mounting strength, featuring a concave inner side, adhesive material for secure attachment, and adjustable edge angles to align with wind turbine blades, allowing for precise and robust mounting while reducing noise and turbulence.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If conventional vortex generator devices are used, then the basic aerodynamic function is achieved, but the mounting strength is insufficient and design flexibility is limited

Engineering Contradiction:
Improvemounting strengthVSAvoiddesign flexibility
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The base is divided into multiple edge parts (first edge part, second edge part, third edge part, fourth edge part) with different functions. The first and second edge parts provide mounting surfaces with adhesive material, while the third and fourth edge parts define the aerodynamic profile. This segmentation allows independent optimization of mounting strength and aerodynamic performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The base has an asymmetric configuration with different edge parts having different lengths and orientations. The first edge part has a first length and the second edge part has a second length, creating an asymmetric mounting surface that provides both strong attachment and proper aerodynamic alignment on the curved blade surface.

Inventive Principle:
Principle #4Asymmetry

2Reliability

If vortex generator devices are mounted on wind turbine blades, then aerodynamic properties are improved, but mounting errors and noise issues occur due to insufficient mounting strength

Engineering Contradiction:
Improveaerodynamic performanceVSAvoidnoise and mounting errors
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

Adhesive material is applied to the first and second edge parts of the base before mounting. This preliminary action ensures strong bonding to the wind turbine blade surface, preventing mounting errors and reducing noise caused by loose or improperly mounted vortex generators during operation.

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If the base edge parts are made straight with specific angles, then alignment with wind turbine blades is simplified, but manufacturing precision requirements increase

Engineering Contradiction:
Improvealignment easeVSAvoidedge part angle precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

Different edge parts of the base have different geometric properties tailored to their specific functions. The first and second edge parts have straight edges with specific angles for mounting and alignment, while the third and fourth edge parts are configured for aerodynamic performance. This local differentiation allows each edge part to be optimized for its specific purpose.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the design flexibility and mounting strength of vortex generator devices, ensuring secure attachment and improved aerodynamic properties, reducing the risk of mounting errors and noise effects on wind turbine blades.

Implementation Method 1

adhesive material on the inner side of the base

Methodology Applied
Scientific EffectAdhesion: Adhesive

Implementation Method 2

a first fin protruding from the outer side and extending along a first fin axis

Methodology Applied
Scientific EffectVortex generation: Vortex Generator

Data Source

PatentUS11828263B2Vortex generator device for a wind turbine blade
Publication Date: 2023.11.28 LM WP PATENT HLDG AS
  • US11828263B2 patent drawing
  • US11828263B2 patent drawing
  • US11828263B2 patent drawing

AI summary

A vortex generator device for a wind turbine blade, and a wind turbine blade is disclosed, the vortex generator device comprising a base with an inner side and an outer side, and a first fin protruding from the outer side and extending along a first fin axis, wherein the vortex generator device is a single-fin vortex generator device, and the base has a first edge part and a second edge part, the first edge part and the second edge part forming a primary angle in the range from 5 degrees to 60 degrees.