Lawnmower Blade Vortex Shredding Design
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Solution Overview
Problem
Existing lawnmower blades inefficiently shred grass due to turbulence after the primary cut, resulting in only partial shredding and lack of effective control over the shredding process, even with multiple cutting edges.
Innovation Solution
A lawnmower cutting blade design featuring a central attachment portion with two side cutting portions, each comprising a first and second cutting end member and an intermediate cutting member with an inclined surface, creating a primary and secondary vortex for enhanced shredding, achieving a double shredding cutting profile.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Quantity of substance
If multiple cutting edges are provided at the ends of the cutting blade to perform primary and secondary cuts, then the percentage of shredded grass is increased, but the shredding efficiency deteriorates due to turbulence generated by blade rotation following the primary cut
Solution Approach 1:
The cutting blade is segmented into multiple functional zones: a primary cutting edge for the initial cut, and secondary cutting edges arranged to perform shredding cuts. This segmentation allows different parts of the blade to perform specialized functions, with the primary edge making the initial cut and subsequent edges shredding the grass into smaller pieces, thereby increasing the overall percentage of shredded grass while managing turbulence effects through spatial distribution.
Solution Approach 2:
The invention introduces a third cutting edge that extends from the end of the blade toward the center, creating a three-dimensional cutting pattern rather than relying solely on two parallel end edges. This dimensional addition allows the grass to be cut from multiple angles and positions, improving shredding effectiveness by attacking the grass clumps from different spatial directions and reducing the impact of turbulence on shredding efficiency.
2Quantity of substance
If three cutting edges are provided at each end of the blade, then more grass is shredded, but effective control of the shredding process is lost
Solution Approach 1:
Different regions of the cutting blade are given different functional qualities: the primary cutting edge is designed for clean cutting with a specific angle and sharpness, while the secondary cutting edges are configured for shredding with different orientations and angles. This local differentiation allows each zone to perform its specific function optimally, providing controlled shredding where the secondary edges systematically process the material cut by the primary edge, rather than having all edges perform the same function.
Solution Approach 2:
The primary cutting edge performs the preliminary action of cutting the grass before the secondary edges perform the shredding action. This sequential arrangement ensures that the grass is first cleanly severed and then systematically shredded by the subsequent edges, providing controlled progression from cutting to shredding rather than simultaneous random cutting from multiple edges, thereby maintaining effective control over the shredding process.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The design significantly increases the percentage of shredded grass by ensuring consistent cutting and shredding over time, with a simple construction for easy attachment and improved airflow for efficient shredding.
Implementation Method 1
The configuration of the first cutting end member and of the second cutting end member determines a primary vortex, while the orientation of the inclined surface obtains a secondary vortex, counter-rotating with respect to the primary vortex
Data Source
Figure 1
Figure 2~3
Figure 4~5
AI summary
A cutting blade (1) for lawnmower is described, comprising a central portion (2) for attachment to a hub of the lawnmower, and at least two side cutting portions (3), each side cutting portion (3) comprises at least a first cutting end member (4) and a second cutting end member (5) able to define at least one cutting end bifurcation (10) contained in each side cutting portion (3). Said cutting blade further comprises an intermediate cutting member (6) between the central portion (2) and the at least two side cutting portions (3). Said intermediate cutting member (6) has an inclined surface (7) with respect to the central portion (2). (Fig. 4).