Blazed Diffraction Grating Imprint Layout for AR Depth Cues

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Solution Overview

Problem

Conventional augmented reality (AR) systems struggle to provide a comfortable and realistic presentation of virtual image elements amidst real-world imagery due to challenges in aligning accommodative and vergence states of the human visual system, leading to user discomfort.

Innovation Solution

The fabrication of blazed diffraction gratings with faceted features on waveguides allows for high manufacturing throughput and efficient light coupling, enabling the display system to provide accurate accommodative and vergence cues by modifying wavefront divergence, thereby aligning accommodative and vergence states for a more realistic and comfortable 3D experience.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional AR systems are used to present virtual image elements, then the system structure is simple, but the alignment between accommodative and vergence states is poor leading to user discomfort

Engineering Contradiction:
Improvealignment accuracy of accommodative and vergence statesVSAvoidsystem structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the diffraction grating into multiple regions with different line orientations (first region with lines in first direction, second region with lines in second direction). This segmentation allows different portions of the wavefront to be manipulated independently, enabling precise control over vergence and accommodation cues for virtual images at different depths and positions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies local quality by varying the orientation of diffraction grating lines in different regions. The first region has lines extending in a first direction while the second region has lines extending in a second direction, creating location-specific optical properties that enable accurate alignment of accommodative and vergence states for virtual images at different spatial locations.

Inventive Principle:
Principle #3Local quality

2Productivity

If high manufacturing throughput is required for diffraction gratings, then production efficiency increases, but manufacturing precision of faceted features may deteriorate

Engineering Contradiction:
Improvemanufacturing throughput of diffraction gratingsVSAvoidprecision of faceted features
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent employs preliminary action by using a master template that already contains the precisely defined faceted line patterns. This master template is used to imprint multiple diffraction grating regions simultaneously, ensuring high manufacturing precision is achieved before the actual production batch, thereby enabling both high throughput and high precision.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses copying by creating a master template with the desired faceted feature patterns and then replicating this template across multiple regions to produce the diffraction gratings. This copying process from a precision master template ensures consistent high manufacturing precision while maintaining high productivity through parallel imprinting.

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves a more realistic and comfortable 3D experience by aligning accommodative and vergence states, reducing user discomfort and enhancing the perception of depth through high-efficiency diffraction gratings.

Implementation Method 1

The diffraction grating comprises periodically repeating lines and is configured to diffract light incident thereon

Methodology Applied
Scientific EffectDiffraction: Diffraction

Data Source

PatentUS20250347832A1Method of fabricating diffraction gratings
Publication Date: 2025.11.13 MAGIC LEAP INC
  • US20250347832A1 patent drawing
  • US20250347832A1 patent drawing
  • US20250347832A1 patent drawing

AI summary

A method of fabricating a blazed diffraction grating comprises providing a master template substrate and imprinting periodically repeating lines on the master template substrate in a plurality of master template regions. The periodically repeating lines in different ones of the master template regions extend in different directions. The method additionally comprises using at least one of the master template regions as a master template to imprint at least one blazed diffraction grating pattern on a grating substrate.