Blazed Diffractive Optical Element Interlayer Ghosting

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Solution Overview

Problem

Existing blazed diffractive optical elements suffer from ghosting issues due to direct lamination of blazed members, which leads to unwanted refraction and total reflection effects, affecting optical performance.

Innovation Solution

Incorporating an interlayer with a refractive index between the blazed members, where the refractive index of the first blazed member is higher than the interlayer, and the interlayer's refractive index is higher than the second blazed member, along with a specific grating height and thickness configuration to suppress ghosting by controlling the critical angle and refractive indices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a first blazed member and a second blazed member are directly laminated, then the device complexity is reduced, but ghosting occurs due to unwanted refraction and total reflection effects

Engineering Contradiction:
Improvestructure complexityVSAvoidghosting
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

An interlayer with refractive index N is introduced between the first blazed member (refractive index Na) and the second blazed member (refractive index Nb), where Na > N > Nb. This intermediary layer prevents direct contact between the blazed members, eliminating total reflection at their interface and reducing unwanted refraction effects that cause ghosting.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The refractive index of the interlayer is specifically designed to be intermediate between the refractive indices of the two blazed members. By controlling this parameter (Na > N > Nb), the optical path of light is optimized to prevent total internal reflection while maintaining diffraction functionality.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the interlayer thickness is increased to suppress ghosting, then the optical performance is improved, but the device length increases

Engineering Contradiction:
Improveoptical performanceVSAvoiddevice length
Core Design Contradiction:
ReliabilityVSLength of moving object

Solution Approach 1:

The interlayer thickness t is designed to satisfy h > t·tanθc, where h is the grating height and θc is the critical angle. This partial thickness is sufficient to prevent total reflection and suppress ghosting, without unnecessarily increasing the device length. The condition provides the minimum required thickness for optimal performance.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The interlayer configuration effectively reduces ghosting by increasing the distance light travels before refraction and minimizing total reflection, enhancing the optical performance of the blazed diffractive optical element.

Implementation Method 1

the plurality of diffraction gratings includes: a first combination part including two diffraction gratings made of materials M1A and M1B different from each other in which grating side surfaces of grating parts contact with each other or are disposed close to each other in a grating pitch direction

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

the values of refractive indices N1Aw and N1Bw of the materials M1A and M1B forming the first combination part at a wavelength (w) (nm), Abbe numbers v1A and v1B of the materials M1A and M1B

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS20230104387A1Blazed diffractive optical element and method of manufacturing blazed diffractive optical element
Publication Date: 2023.04.06 FUJIFILM CORP
  • US20230104387A1 patent drawing
  • US20230104387A1 patent drawing
  • US20230104387A1 patent drawing

AI summary

A blazed diffractive optical element includes: a blazed diffraction grating pair that includes a first blazed member and a second blazed member and functions as a diffraction grating with the first blazed member and the second blazed member; and an interlayer that is positioned between the first blazed member and the second blazed member, in which in a case where a refractive index of the first blazed member is represented by Na, a refractive index of the interlayer is represented by N, and a refractive index of the second blazed member is represented by Nb, a magnitude relationship of Na>N>Nb is satisfied.