Ceiling Fan BLDC Speed Reversal Using AC Half-Cycle Phase Loss

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Solution Overview

Problem

Conventional wire-controlled ceiling fan structures face complexity in switching between different speeds and controlling directional airflow due to complicated wiring, leading to structural instability and inconvenient installation.

Innovation Solution

A control device and method that utilizes a wire-controlled circuit control device with a microcontroller unit, positive/negative half-cycle control units, and control key units, along with an equipment-side control device, to detect and interpret AC power phase loss signals, enabling simplified control of speed and direction of a brushless motor without complex wiring.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional wire-controlled ceiling fan structure is used, then the fan can operate, but the wiring becomes complicated making installation inconvenient and structure unstable

Engineering Contradiction:
Improveinstallation convenienceVSAvoidwiring complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical wiring connections with wireless communication technology. The control device uses wireless signals to transmit control commands from the control terminal to the motor controller, eliminating the need for complicated wire connections between components while maintaining functional control over motor speed and direction.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If conventional wire-controlled ceiling fan structure is used, then the fan can operate, but switching between different speeds and controlling directional airflow requires complicated wiring

Engineering Contradiction:
Improvespeed and direction control capabilityVSAvoidwiring complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements a universal control system where a single wireless control device can perform multiple functions: controlling motor speed (multiple speed levels), directing airflow (upward/downward direction), and adjusting operational parameters. The motor controller receives comprehensive control signals through wireless communication, enabling one system to handle all control functions without requiring separate wiring for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If simplified control is implemented, then installation becomes convenient, but control precision over speed and direction may be reduced

Engineering Contradiction:
Improveinstallation convenienceVSAvoidcontrol signal precision
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent employs parameter-based control where the wireless control signals encode multiple parameters including speed level (first speed, second speed, third speed), direction (upward airflow, downward airflow), and operational mode. The motor controller decodes these parameters and adjusts motor operation accordingly, maintaining precise control over speed and direction while using simplified wireless communication instead of complex wiring.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20250323591A1Control device and method for adjusting speed and forward/reverse rotation of a wire-controlled brushless motor power supply during positive/negative half-cycle phase loss
Publication Date: 2025.10.16 RHINE ELECTRONICS
  • US20250323591A1 patent drawing
  • US20250323591A1 patent drawing
  • US20250323591A1 patent drawing

AI summary

The present invention relates to a control device and method for adjusting speed and forward/reverse rotation of a wire-controlled brushless motor power supply during positive/negative half-cycle phase loss, comprising an AC power supply, a wire-controlled circuit control device, an equipment-side control device, and a ceiling fan brushless motor, wherein the AC power supply is electrically connected to the wire-controlled circuit control device which is electrically connected to the equipment-side control device and which is electrically connected to the ceiling fan brushless motor, to control the AC power supply positive/negative half-cycle on/off and to generate a positive/negative half-cycle signal for multi-step speed and forward/reverse rotation control, detection, determination, and storage. The overall design is simple and convenient without the need for complicated and cumbersome wiring or safety concerns, to achieve the effect of structural stability and the use of safety and convenience.