Bleed Canister Diagnostics via Refueling Vapor Loading

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Solution Overview

Problem

The existing evaporative emissions control systems in vehicles lack regular diagnostics for the bleed canister, leading to potential undetected degradation and increased emissions, as the bleed canister is infrequently loaded and diagnosed, resulting in inefficient HC trapping and potential emissions release.

Innovation Solution

A method is implemented during refueling events where fuel vapors are directed solely to the bleed canister by opening bypass valves, and upon engine start, the bleed canister is purged, with the exhaust gas sensor monitoring the oxygen levels to determine its robustness, allowing for timely detection of degradation and adjustment of the purge schedule to mitigate emissions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the bleed canister is positioned downstream of the fuel vapor canister in the vent line, then it can trap any HCs escaping the fuel vapor canister, but it receives bleed HCs only infrequently during refueling events, resulting in infrequent diagnostics and undetected degradation

Engineering Contradiction:
ImproveHC trapping capabilityVSAvoiddiagnostic frequency
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system performs preliminary action by intentionally loading the bleed canister with fuel vapors during refueling events before normal operation. This creates a known loaded state that enables subsequent diagnostic testing during engine start, transforming the infrequent passive trapping function into an actively testable system.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements feedback by using the UEGO sensor to monitor exhaust gas composition during engine start and comparing it against expected values. This feedback mechanism enables automatic detection of bleed canister degradation and triggers appropriate diagnostic codes or corrective actions, converting undetected degradation into a monitored and responsive system.

Inventive Principle:
Principle #23Feedback

2Object-generated harmful factors

If the fuel vapor canisters are sized to absorb all fuel vapors generated during refueling, then they prevent HC emissions, but they provide little opportunity for bleed canister loading and diagnostics

Engineering Contradiction:
ImproveHC emissionsVSAvoiddiagnostic opportunity
Core Design Contradiction:
Object-generated harmful factorsVSAdaptability or versatility

Solution Approach 1:

The system segments the vapor absorption function by distinguishing between the primary fuel vapor canisters (sized to absorb all vapors) and the bleed canister (used for diagnostics). By separating these functions and using valve control to direct vapors selectively, the system maintains effective emissions control while creating dedicated diagnostic opportunities for the bleed canister.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system changes the operational parameters of the EVAP system during refueling by controlling valve positions to divert fuel vapors to the bleed canister when the fuel level reaches a threshold. This parameter change transforms the bleed canister from a passive downstream component into an actively loaded diagnostic test subject, enabling regular diagnostics without compromising the primary canisters' emissions control function.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If the bypass valves are opened to route fuel vapor to the bleed canister during refueling, then the bleed canister can be loaded for diagnostics, but it requires coordination with the fuel level threshold and valve timing

Engineering Contradiction:
Improvedegradation detection accuracyVSAvoidvalve control coordination
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system employs dynamic valve control where the bypass valve timing is adjusted based on real-time fuel level measurements. The valve opens only when the fuel level reaches a predetermined threshold during refueling, creating a dynamic, condition-based diagnostic test rather than a static or continuous operation. This dynamic approach enables precise degradation detection while managing complexity through event-driven control.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables timely detection of bleed canister degradation, reducing the risk of undesired HC emissions and maintaining emissions quality, facilitating the operation of practically zero emissions vehicles (PZEV) by ensuring the bleed canister is effectively loaded and purged.

Implementation Method 1

vaporized hydrocarbons (HCs) from a fuel tank may be stored in one or more fuel vapor canisters packed with an adsorbent which adsorbs and stores the fuel vapors

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

The bleed canister may include a highly restrictive structure of honeycombed patterns to trap any HCs escaping the one or more fuel vapor canisters

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 3

indicating if the bleed canister is robust or degraded based on output of an exhaust gas sensor

Methodology Applied
Scientific EffectOxygen sensing:

Implementation Method 4

The fuel vapors are then consumed during combustion

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS11815041B2Bleed canister of a vehicle evaporative emissions control system
Publication Date: 2023.11.14 FORD GLOBAL TECH LLC
  • US11815041B2 patent drawing
  • US11815041B2 patent drawing
  • US11815041B2 patent drawing

AI summary

Methods and systems are provided for carrying out diagnostics of a bleed canister of an evaporative emissions control system in a vehicle. In one example, a method may include, loading the bleed canister during a refueling event, and then during an immediately subsequent engine start, detecting if the bleed canister is degraded or not based on output of an exhaust gas oxygen sensor.