Bleed Duct Flap System for Turbojet Reverse Thrust Airflow Control

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Solution Overview

Problem

The inefficiency and potential operational jeopardy of gas generators in bypass turbojet engines due to air flow separation areas during reverse thrust mode, which reduces propulsion assembly efficiency and lifespan.

Innovation Solution

Incorporation of a bleed duct system with movable inner and outer flaps that allow controlled airflow from the secondary duct to feed the primary duct, minimizing mass and optimizing airflow during reverse mode operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If the fan generates reverse thrust by circulating secondary flow from downstream to upstream, then counter-thrust is produced to slow down the aircraft, but air flow separation areas appear at the separation nozzle which reduce gas generator efficiency and may jeopardize its operation

Engineering Contradiction:
Improvecounter-thrustVSAvoidgas generator operation
Core Design Contradiction:
ForceVSReliability

Solution Approach 1:

The patent extracts the harmful separated air flow from the primary duct by providing a bleed duct that takes out the separated flow at the separation nozzle and redirects it to the secondary duct, eliminating the negative impact on gas generator operation while maintaining reverse thrust capability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The bleed duct acts as an intermediary element between the primary and secondary ducts, mediating the problematic air flow separation by capturing separated flow and transferring it to the secondary duct where it can be safely discharged without affecting gas generator performance

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a bleed duct system is added to remove separated air flow, then gas generator efficiency is improved, but the device complexity and mass increase

Engineering Contradiction:
Improvegas generator efficiencyVSAvoidduct system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The bleed duct system is designed to perform multiple functions: removing separated air flow during reverse thrust, potentially regulating air flow during propulsive mode, and integrating with existing separation nozzle structure, thereby justifying the added complexity through multi-functionality

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The bleed duct is nested within the existing duct structure, with the inlet integrated into the separation nozzle and the outlet discharging into the secondary duct, minimizing additional structural complexity by utilizing existing spatial arrangements

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances the efficiency and lifespan of the propulsion assembly by optimizing airflow and reducing pressure losses, thereby maintaining efficient operation during reverse thrust mode.

Implementation Method 1

at least one duct for bleeding said air flow to feed the primary duct

Methodology Applied
Scientific EffectFluid flow:

Data Source

PatentUS11255295B2Propulsion assembly comprising a duct for feeding the gas generator in an inter-duct casing
Publication Date: 2022.02.22 SAFRAN AIRCRAFT ENGINES SAS
  • US11255295B2 patent drawing
  • US11255295B2 patent drawing
  • US11255295B2 patent drawing

AI summary

Propulsion assembly comprising:an inner casing (13);an outer casing (3);an inter-duct casing (15) delimiting a primary duct (12) between the inner casing (13) and an outer wall (14), and a secondary duct (16) between the outer casing (3) and an outer wall (17);a fan capable of generating an air flow (24) circulating from downstream to upstream in the secondary duct (16);the assembly further comprising:at least one duct (27) for bleeding air from said flow (24), this bleed duct (27) comprising an inlet port (28) in the outer wall (17) and an outlet port (29) in the inner wall (14);an outer flap (30) movable between an open position and a closed position of the inlet port (28);an inner flap (31) movable between an open position and a closed position of the outlet port (29).