Aircraft Bleed System Feedback Circuit Piston Control

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Solution Overview

Problem

Aircraft bleed systems face inefficiencies and undesirable operations due to the need for multiple valves to switch between low and high pressure ports, which can result in high pressure air being back-fed into the low pressure stage, potentially stalling the engine.

Innovation Solution

An aircraft bleed system with a feedback circuit that includes a high pressure control piston and a low pressure control piston, where the high pressure fluid is routed through a feedback circuit to manipulate both pistons between closed and open positions, allowing for efficient switching between low and high pressure fluid supply without back-feeding, using a single regulating arrangement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple valves are used to switch between low pressure and high pressure ports, then the system can satisfy varying pressure requirements, but the device complexity increases and the risk of high pressure back-feeding into the low pressure stage increases

Engineering Contradiction:
Improvepressure supply adaptabilityVSAvoidvalve system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines multiple valve functions into a single regulating arrangement that integrates both the high pressure valve and low pressure valve operations. This single arrangement uses a feedback circuit with control pistons to manage both pressure stages, reducing the number of separate valve components while maintaining the ability to switch between pressure sources and prevent back-feeding.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent implements a feedback circuit that receives high pressure fluid and routes it through branches to control pistons. These pistons automatically regulate the opening and closing of valve elements based on pressure differential feedback, enabling the system to adaptively switch between pressure sources and prevent high pressure back-feeding into the low pressure stage without complex manual control mechanisms.

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If multiple valves are used to switch between low pressure and high pressure ports, then the system can satisfy varying pressure requirements, but the system reliability decreases due to potential back-feeding and undesirable operations

Engineering Contradiction:
Improvepressure supply adaptabilityVSAvoidsystem operational reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The feedback circuit continuously monitors pressure conditions and automatically adjusts the valve states through control pistons. When high pressure is detected, the feedback mechanism ensures the low pressure valve closes while the high pressure valve opens, preventing back-feeding and ensuring reliable operation across varying pressure conditions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The control pistons act as intermediaries between the high pressure fluid and the valve elements. These pistons translate pressure differential signals into mechanical valve actuation, providing a reliable intermediary control mechanism that prevents direct high pressure back-feeding into the low pressure stage while maintaining smooth transitions between pressure sources.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If multiple valves are used for pressure switching, then the system can meet varying pressure demands, but the loss of energy increases due to inefficiencies in valve switching and back-feeding

Engineering Contradiction:
Improvepressure supply adaptabilityVSAvoidenergy loss from back-feeding
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The feedback circuit detects high pressure fluid and automatically directs it to control pistons that close the low pressure valve and open the high pressure valve. This feedback-driven switching prevents high pressure air from back-feeding into the low pressure stage, eliminating energy waste associated with back-feeding and inefficient valve transitions.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables clean switching between low and high pressure fluid supply, reducing the risk of engine stalling and allowing for desired flow rates, thereby improving the efficiency and reliability of the aircraft bleed system.

Implementation Method 1

a feedback circuit in operable communication with the high pressure supply port for receiving the second fluid. The feedback circuit includes a first branch configured to route the second fluid to a high pressure control piston for manipulating the high pressure control piston between a high pressure closed position and a high pressure open position

Methodology Applied
Scientific EffectFluid pressure: Pressure Increase

Data Source

PatentUS9207688B2Aircraft bleed system and method of controlling an aircraft bleed system
Publication Date: 2015.12.08 HAMILTON SUNDSTRAND CORP
  • US9207688B2 patent drawing
  • US9207688B2 patent drawing
  • US9207688B2 patent drawing

AI summary

An aircraft bleed system includes a low pressure supply port for delivering a first fluid at a first pressure. Also included is a high pressure supply port for delivering a second fluid at a second pressure, the second pressure greater than the first pressure. Further included is a feedback circuit in operable communication with the high pressure supply port for receiving the second fluid. The feedback circuit includes a first branch configured to route the second fluid to a high pressure control piston for manipulating the high pressure control piston between a high pressure closed position and a high pressure open position. The feedback circuit also includes a second branch configured to route the second fluid to a low pressure control piston moveably disposed within the high pressure control piston for manipulating the low pressure control piston between a low pressure closed position and a low pressure open position.