Bleeder Current Control Circuit for Zero-Crossing Waveform Accuracy

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Solution Overview

Problem

Traditional bleeder current methods in AC-DC power systems with no post-bridge capacitance suffer from significant heat loss and inaccurate waveform judgment, leading to potential risks and inability to provide real-time zero-crossing signals.

Innovation Solution

A bleeder current control method and circuit that shape the post-bridge input signal into a bleeder current reference signal, compare it with a current sampling signal, and adjust the current sampling signal to follow the reference signal, thereby reducing heat loss and ensuring accurate waveform judgment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a milliamp level bleeder current is used to discharge parasitic capacitance, then the waveform distortion is reduced and sinusoidal shape is improved, but heat loss increases significantly

Engineering Contradiction:
Improvewaveform accuracyVSAvoidheat loss
Core Design Contradiction:
Manufacturing precisionVSLoss of energy

Solution Approach 1:

The patent applies dynamics by making the bleeder current adjustable and controllable rather than fixed. The control circuit dynamically adjusts the bleeder current magnitude based on real-time detection of the post-bridge waveform, enabling the system to optimize between waveform accuracy and power consumption under different operating conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of bleeder current from a fixed milliamp level to a controllable variable current. By using a control circuit that can adjust the current magnitude, the system achieves waveform correction while minimizing unnecessary power consumption, directly addressing the heat loss problem.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If the bleeder current is turned on cyclically at lower voltage positions, then heat loss is reduced, but the ability to provide real-time zero-crossing signals is compromised

Engineering Contradiction:
Improveheat lossVSAvoidzero-crossing signal availability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent ensures continuous monitoring and control of the post-bridge waveform by keeping the detection circuit active at all times. This continuous action allows the system to provide real-time zero-crossing signals while only applying bleeder current when needed, maintaining both reliability and energy efficiency.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The patent implements feedback by using the detected post-bridge waveform to control the bleeder current. The control circuit continuously monitors the waveform and adjusts the bleeder current accordingly, ensuring that zero-crossing information is always available while minimizing power consumption through intelligent control.

Inventive Principle:
Principle #23Feedback

3Loss of energy

If the bleeder current is disabled for long periods when VDD voltage is high, then power consumption is reduced, but accurate waveform judgment and zero-crossing detection are lost

Engineering Contradiction:
Improvepower consumptionVSAvoidwaveform detection accuracy
Core Design Contradiction:
Loss of energyVSMeasurement precision

Solution Approach 1:

The patent uses dynamics by implementing a control circuit that adaptively adjusts the bleeder current based on real-time detection of waveform conditions. The system transitions between active and standby states dynamically, maintaining detection capability while optimizing power consumption based on actual operating needs.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method reduces heat loss and provides a full-time sinusoidal wave envelope signal, ensuring accurate zero-crossing signal detection and minimizing the risk of waveform distortion.

Implementation Method 1

shaping the post-bridge input signal into a bleeder current reference signal

Methodology Applied
Scientific EffectSignal shaping:

Implementation Method 2

comparing the current sampling signal with the bleeder current reference signal to obtain an error signal

Methodology Applied
Scientific EffectElectrical comparison:

Implementation Method 3

The bleeder current flows from the Drain terminal to the GND terminal inside the chip. The ultimate goal is to discharge the parasitic capacitance of the Drain-GND

Methodology Applied
Scientific EffectCapacitance discharge: Capacitance

Implementation Method 4

controlling the current sampling signal according to the error signal, so that the current sampling signal follows the waveform of the bleeder current reference signal

Methodology Applied
Scientific EffectFeedback control: Feedback

Data Source

PatentUS12267924B2Bleeder current control circuit, control method and distortion signal processing method
Publication Date: 2025.04.01 SHENZHEN KIWI INSTR CORP
  • US12267924B2 patent drawing
  • US12267924B2 patent drawing
  • US12267924B2 patent drawing

AI summary

A bleeder current control method. The bleeder current control method includes the following steps: The rectifier bridge transmits a post-bridge input signal to the power system. The shaping circuit obtains the post-bridge input signal and shapes it into a bleeder current reference signal, the bleeder current reference signal is inversely correlated with the initial post-bridge input signal. Acquiring a current sampling signal representing the bleeder current, and comparing the error of the current sampling signal with the bleeder current reference signal to obtain an error signal. The current sampling signal is controlled according to the error signal, so that the current sampling signal is output based on the waveform of the bleeder current reference signal. Thus, a reliable and full-time sine wave envelope signal is provided to the power system, so as to reduce the loss caused by the bleeder current to the power system.