Blended Triazole Plasticizer for Solid Rocket Propellant Stability

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Solution Overview

Problem

Solid rocket propellants face challenges in maintaining insensitivity to detonation during storage and transport, and in achieving optimal energetic performance and thermal stability.

Innovation Solution

A solid rocket propellant using a blended plasticizer of chemically different 3-nitro 1,2,4-triazoles, such as azidoethyl nitro-triazole and azidopropyl nitro-triazole, with a specific molar ratio and density range, combined with a polymeric binder, to enhance thermal stability and insensitivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single plasticizer is used in solid rocket propellant, then the formulation is simple, but thermal stability and insensitivity to detonation are insufficient

Engineering Contradiction:
Improvethermal stability and insensitivityVSAvoidplasticizer formulation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent uses a composite plasticizer system combining two different triazole compounds (1,2,4-triazole-3-one and its derivative) with specific molecular structures. This composite approach provides synergistic effects that enhance both thermal stability and insensitivity to detonation beyond what single plasticizers can achieve, directly resolving the contradiction between reliability and complexity.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent optimizes the molecular structure parameters of the triazole plasticizers, specifically the ratio of carbonyl groups to nitro groups, and controls the glass transition temperature within a specific range (-50°C to -100°C). By adjusting these parameters, the formulation achieves superior thermal stability and insensitivity while maintaining a manageable formulation complexity.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If plasticizer content is increased to improve flexibility, then processing becomes easier, but thermal stability decreases

Engineering Contradiction:
Improveprocessing flexibilityVSAvoidthermal stability
Core Design Contradiction:
Ease of operationVSTemperature

Solution Approach 1:

The patent carefully controls the glass transition temperature (Tg) of the triazole plasticizers within the range of -50°C to -100°C. This parameter optimization ensures that the plasticizer provides adequate flexibility for processing while maintaining thermal stability, as the specific Tg range prevents excessive softening at elevated temperatures during storage and operation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The combination of two triazole compounds with complementary molecular structures creates a composite plasticizer system where one component provides flexibility while the other reinforces thermal stability. This composite approach allows the formulation to achieve both ease of processing and thermal stability simultaneously.

Inventive Principle:
Principle #40Composite materials

3Ease of manufacture

If conventional plasticizers are used, then formulation is straightforward, but insensitivity to detonation during storage and transport is compromised

Engineering Contradiction:
Improveformulation simplicityVSAvoidinsensitivity to detonation
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent employs a composite plasticizer system using two specific triazole compounds (1,2,4-triazole-3-one and a derivative with modified molecular structure) that work synergistically to enhance insensitivity to detonation. This composite approach provides superior safety performance compared to conventional single plasticizers while maintaining reasonable formulation simplicity.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent optimizes the molecular structure parameters of the triazole plasticizers, including the ratio of carbonyl groups to nitro groups and the glass transition temperature, to achieve enhanced insensitivity to detonation. These parameter optimizations ensure safe storage and transport while keeping the formulation approach straightforward.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP3359510B1Solid rocket propellant with blended triazole plasticizer
Publication Date: 2020.02.26 AEROJET ROCKETDYNE INC
  • EP3359510B1 patent drawingFigure 1
  • EP3359510B1 patent drawing
  • EP3359510B1 patent drawing

AI summary

A solid rocket propellant includes a blended plasticizer of at least two chemically different 3-nitro 1,2,4-triazoles.