Blender Jug and Blade Profile to Eliminate Food Dead Zones
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Solution Overview
Problem
Blenders often experience uneven mixing and inefficient processing due to food accumulation below the blade, leading to difficult cleaning and suboptimal blending results.
Innovation Solution
A blender design featuring a jug with an upwardly inclined lower section and blades that conform to the jug's interior, creating a continuous profile and minimizing the gap between the blade and the jug's surface, ensuring efficient mixing and easier cleaning.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If the jug has a conventional flat or rounded bottom, then the structure is simple and easy to manufacture, but food accumulates below the blade leading to uneven mixing and inefficient processing
Solution Approach 1:
The patent applies curvature by designing the jug's lower section with an upwardly inclined curved surface that follows the contour of the blade assembly. This curved geometry prevents food accumulation by ensuring the surface is always sloping toward the blade, eliminating dead zones where food would otherwise collect. The coupling half also features a curved upper surface that matches this profile, creating a continuous smooth transition that maintains mixing efficiency.
2Productivity
If the gap between the blade and jug interior surface is large, then the blade can rotate freely without friction, but food accumulates in the space causing uneven processing
Solution Approach 1:
The patent applies local quality by creating a non-uniform gap profile between the blade and jug interior. The gap is minimized in the critical lower section where food accumulation would occur, with the jug's upwardly inclined surface bringing the interior wall closer to the blade. This localized adjustment ensures thorough processing in the most problematic area while maintaining adequate clearance elsewhere for blade rotation.
3Productivity
If the jug interior has an upwardly inclined lower section, then food processing uniformity is improved, but the manufacturing precision requirements increase
Solution Approach 1:
The patent merges the jug interior lower section and the coupling half into a single integrated curved profile. By making these surfaces co-operative and continuous, the design simplifies manufacturing compared to creating separate complex components. The upwardly inclined surface of the jug body seamlessly transitions into the curved upper surface of the coupling half, forming a unified geometry that can be manufactured as one piece or precisely fitted components.
Data Source
AI summary
A blender comprises a jug and a cutting assembly having an upwardly inclined main blade portion. The jug has an interior portion, and the lower portion has a profile that includes an upwardly reaching portion conforms to the blade shape of the cutting assembly to reduce food accumulation below the main blades.


