Blender Texture Control Using Real-Time Sensor Feedback and AI

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Solution Overview

Problem

Current blenders lack adaptability in processing food items, leading to inconsistent outcomes due to fixed operational sequences that do not account for varying ingredient conditions, resulting in variable textures of processed food.

Innovation Solution

A blender system equipped with sensors and a microcontroller that uses machine learning and AI to analyze motor signals and physical properties, adjusting processing parameters to achieve a desired texture by identifying the type of food item through a multi-dimensional feature space comparison, allowing for dynamic processing sequences.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If fixed operational sequences are used for processing food items, then the blender operation is simple and reliable, but the texture consistency of processed food items becomes variable and inconsistent

Engineering Contradiction:
Improvetexture consistencyVSAvoidprocessing sequence complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements dynamic processing sequences that adapt in real-time based on sensor feedback about food item properties. The controller adjusts blending parameters (speed, duration, intensity) dynamically during operation rather than following fixed predetermined sequences, allowing the system to respond to actual ingredient conditions and achieve consistent texture outcomes.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system incorporates sensors that continuously monitor physical properties of ingredients during blending and feed this information back to the controller. This feedback loop enables the controller to modify processing parameters based on real-time conditions, ensuring texture consistency while adapting to variations in ingredient properties.

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If fixed operational sequences are used for processing food items, then the device complexity is low, but the adaptability to different ingredient conditions becomes insufficient

Engineering Contradiction:
Improveadaptability to ingredient conditionsVSAvoidcontrol system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The blender system performs self-diagnosis and self-adjustment by using its own sensors to detect ingredient properties and automatically modifying its processing sequence accordingly. The system serves itself by making real-time decisions about processing parameters without requiring external intervention or complex pre-programming for every possible ingredient variation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The controller adjusts processing parameters (blending speed, duration, power levels) based on detected physical properties of ingredients. By changing these parameters dynamically in response to sensor data, the system achieves high adaptability to different ingredient conditions without requiring a completely redesigned control architecture.

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If real-time analysis and dynamic adjustment are implemented, then the texture consistency is improved, but the device complexity increases

Engineering Contradiction:
Improvetexture precisionVSAvoidsystem complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical adjustment mechanisms with electronic sensing and control systems. Instead of using multiple physical switches, dials, and mechanical linkages to control blending parameters, the system uses electronic sensors to detect ingredient properties and electronically controls motor speed and processing duration, achieving precise texture control with cleaner, more integrated hardware.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system ensures more accurate and consistent texture outcomes for blended food items by dynamically adjusting processing based on real-time analysis, improving the adaptability and reliability of blender operations.

Implementation Method 1

a monitoring device configured to detect values of one or more physical properties associated with processing food items, for example, at least one of a current and voltage associated with operation of the motor

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Implementation Method 2

a motor coupled to a drive shaft and configured to rotate the drive shaft

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Implementation Method 3

a blade assembly coupled to the drive shaft. The blade assembly may be configured to process a food item while being rotated by the drive shaft

Methodology Applied
Scientific EffectMechanical Force: Mechanical Force

Data Source

PatentUS20240407604A1Blender food item texture control
Publication Date: 2024.12.12 SHARKNINJA OPERATING LLC
  • US20240407604A1 patent drawing
  • US20240407604A1 patent drawing
  • US20240407604A1 patent drawing

AI summary

A food processor includes a controllable component coupled to components of the food processor and configured to process one or more food items during a first time period. A monitoring device is configured to detect a property associated with the processing of the one or more food items during the first period of time and output a first series of detection signals over the first time period, which correspond to at least one property of the food item being processed. A memory is configured to store a plurality of food item vectors in a multi-dimensional feature space, each of which are associated with a type of food item. A controller is configured to control operations of the controllable component based on the detection signals t.