Blind Cover Positioning Structure for Vehicle Sunshade

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Solution Overview

Problem

The existing sunshade device configurations for vehicles are complex and have a large number of parts, making the installation of blind covers cumbersome and inefficient.

Innovation Solution

A blind cover positioning structure that includes a plate-shaped shielding portion and a supporting portion with a flexible engagement portion, which is inserted into an installation groove in the guide rail, allowing for easy and accurate positioning by deflecting and contracting to fit into an engaged portion, reducing the number of parts required.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple clips are provided on guide rails and outer roof panel to support the blind cover, then the blind cover is securely supported, but the installation work becomes complicated and the number of parts increases

Engineering Contradiction:
Improvesupport stabilityVSAvoidinstallation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple support functions into a single integrated supporting portion. The supporting portion includes engagement portions that engage with both the guide rail and outer roof panel simultaneously, eliminating the need for separate clips at each location. This merging of support functions reduces the number of parts while maintaining secure support of the blind cover.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The supporting portion is designed as a multi-functional component that performs multiple support functions. It provides engagement with both the guide rail and outer roof panel, and also includes positioning functionality through the engagement portions. This universal component replaces multiple specialized clips, simplifying the overall structure while maintaining reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If multiple clips are provided on guide rails and outer roof panel to support the blind cover, then the blind cover is securely supported, but the number of parts increases

Engineering Contradiction:
Improvesupport stabilityVSAvoidnumber of parts
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent merges multiple support functions into a single integrated supporting portion. The supporting portion includes engagement portions that engage with both the guide rail and outer roof panel simultaneously, eliminating the need for separate clips at each location. This merging of support functions reduces the number of parts while maintaining secure support of the blind cover.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of operation

If the engagement portion is flexible in groove width direction, then the supporting portion can be easily inserted into the installation groove, but the positioning precision may be reduced

Engineering Contradiction:
Improveinsertion easeVSAvoidpositioning precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The engagement portion is designed with flexibility in the groove width direction, allowing it to dynamically adapt during insertion. The flexible engagement portion can deflect to accommodate the insertion process, then maintains engagement after insertion. This dynamic property enables easy insertion while still achieving accurate positioning through the engagement with the engaged portion.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The engagement portion changes its physical state from a flexible condition during insertion to a engaged condition after insertion. The flexibility parameter allows easy insertion, while the engagement geometry ensures precise positioning. This parameter change enables the component to satisfy both ease of operation and positioning precision requirements.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution simplifies the installation of the blind cover by allowing it to be easily positioned relative to the guide rail, reducing the complexity and number of parts in the sunshade device, thereby streamlining the installation process.

Implementation Method 1

the engagement portion which is flexible in a groove width direction of the installation groove, and the engagement portion is positioned by entering into an engaged portion which is an opening formed in the installation groove

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS8002342B2Blind cover positioning structure
Publication Date: 2011.08.23 YACHIYO IND CO LTD
  • US8002342B2 patent drawing
  • US8002342B2 patent drawing
  • US8002342B2 patent drawing

AI summary

A positioning structure for a blind cover which is arranged between a guide rail and an outer roof panel of a vehicle in a sunshade device for the vehicle, the blind cover including: a plate shaped shielding portion which is arranged between the guide rail and the outer roof panel and a supporting portion which is inserted into an installation groove formed in the guide rail, wherein the supporting portion includes a engagement portion which is flexible in a groove width direction of the installation groove, and the engagement portion is fit into an engaged portion which is an opening formed in the installation groove to position the blind cover with respect to the guide rail.