Blind-Mate Connector Dock for Server Rack Cable Management

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Solution Overview

Problem

In datacenter environments, the management of signal and power cables behind server racks is often inefficient and labor-intensive, leading to haphazard arrangements that can be unsightly and potentially dangerous, especially during equipment installations, removals, and replacements, as existing solutions require unplugging and reinstallation of cables.

Innovation Solution

A server rack with a connector dock system featuring blind signal and power connectors that mate with standard receptacles without the need for tools, allowing for easy installation and removal of datacenter equipment while maintaining cable organization and alignment, reducing the complexity of cable management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional cable management methods are used during equipment installation and removal, then cable connections can be maintained, but the process becomes labor-intensive and time-consuming due to unplugging and reinstallation of cables

Engineering Contradiction:
Improveequipment installation and removal speedVSAvoidtime for cable reconfiguration
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The connector dock pre-positions all signal and power connectors in their final destinations before equipment installation. Cables are预先 routed and connected to the dock, so when equipment is installed, connectors are already in place and ready for immediate mating, eliminating the need for post-installation cable configuration

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The connector dock acts as an intermediary device between the equipment and the cable infrastructure. Instead of directly connecting cables to equipment, the dock provides a standardized interface that receives pre-routed cables and presents ready-to-mate connectors to the equipment, simplifying the installation process

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If cables are managed in a flexible, adaptable manner to accommodate different equipment, then versatility is improved, but cable arrangements become haphazard and potentially dangerous

Engineering Contradiction:
Improvecable arrangement flexibilityVSAvoidsafety hazards from haphazard cable arrangements
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The connector dock segments cable management into distinct, organized sections with dedicated receptacles for different cable types. Each connector type has its own designated location and routing path, creating an orderly structure that maintains versatility while eliminating haphazard arrangements

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the connector dock are designed with specific qualities optimized for their function - signal connectors have shielding and grounding features, power connectors have appropriate ratings and protection, and each area has dedicated cable routing channels. This localized optimization maintains adaptability while ensuring safety

Inventive Principle:
Principle #3Local quality

3Ease of manufacture

If standard connectors are used for equipment installation, then ease of manufacture is improved, but the complexity of cable management increases during installation and removal

Engineering Contradiction:
Improveequipment manufacturing simplicityVSAvoidcable management complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The connector dock is designed to self-configure during equipment installation. As equipment is slid into the rack, the pre-positioned connectors automatically align and mate with the equipment's standard connectors without requiring manual intervention for cable routing or configuration, thereby maintaining manufacturing simplicity while reducing operational complexity

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20210359478A1Server blind-mate power and signal connector dock
Publication Date: 2021.11.18 DELL PROD LP
  • US20210359478A1 patent drawing
  • US20210359478A1 patent drawing
  • US20210359478A1 patent drawing

AI summary

A server rack includes a server and a connector dock. The server includes first signal connector receptacles and first power connector receptacles. The connector dock includes blind signal connectors that mate with the first signal connector receptacles and blind power connectors that mate with the first power connector receptacles when the server is installed into the server rack. The connector dock further includes second signal connector receptacles facing a back of the server rack, where each second signal connector receptacle is connected to an associated one of the blind signal connectors; and second power connector receptacles facing the back of the server rack, where each second power connector receptacle is connected to an associated one of the blind power connectors.