Blind Rivet Shell Cutting for Damage-Free Removal

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The removal of blind rivets from workpieces, particularly in aircraft construction, is complicated and time-consuming, often resulting in damage to the workpiece due to the need for drilling.

Innovation Solution

A method involving a cutting tool that cuts the shell of the blind rivet, specifically in the region of the threaded or deformation portion, allowing for quick and damage-free removal without the need for drilling, using a cutting tool with a blade that moves radially toward the center axis, and optionally additional cutting edges for enhanced engagement release.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If drilling is used to remove blind rivets, then the rivet can be removed, but the workpiece is damaged and the process is time-consuming

Engineering Contradiction:
Improveremoval speedVSAvoidworkpiece damage
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The blind rivet shell is segmented by cutting it along its longitudinal axis into two half-cylindrical parts. This segmentation releases the engagement between the internal thread of the shell and the external thread of the screw, allowing the screw to be extracted without damaging the workpiece. The cutting tool creates a separation that enables removal while preserving the workpiece integrity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The harmful engagement between the threaded portions is extracted by cutting the shell. By removing the continuous structure of the shell along its length, the internal thread is disengaged from the external thread, allowing the screw to be taken out separately without the need for drilling that would damage the workpiece.

Inventive Principle:
Principle #2Taking out (Extraction)

2Ease of operation

If drilling is used to remove blind rivets, then the rivet can be removed, but the process becomes complicated and time-consuming

Engineering Contradiction:
Improveremoval simplicityVSAvoidremoval time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The shell is cut along its longitudinal axis before attempting to remove the screw. This preliminary cutting action releases the threaded engagement, making the subsequent screw removal simple and quick. Without this preliminary cut, the screw would be difficult to remove without drilling, which is both complicated and time-consuming.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The complex drilling process is replaced by a simpler cutting and extraction process. Instead of using a drill bit to remove the entire rivet assembly (which is complicated and time-consuming), the method substitutes a cutting tool that severs the shell's continuity, followed by simple extraction of the screw, greatly simplifying the operation and reducing time.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS11801549B2Method for removing a blind rivet in a workpiece arrangement
Publication Date: 2023.10.31 AIRBUS OPERATIONS GMBH
  • US11801549B2 patent drawing
  • US11801549B2 patent drawing
  • US11801549B2 patent drawing

AI summary

A method for removing a blind rivet includes a workpiece arrangement having first and second surfaces and a connecting hole. A blind rivet is fixed in the hole and has a shell and screw through the shell extending coaxially along a common center axis, the shell having a shell head portion, straight portion, deformation portion and threaded portion having an internal thread. The straight portion is in the hole and the deformation portion and the threaded portion protrude out of the hole, the screw having a screw head portion and pin portion having an external thread. The screw is in the shell such that the deformation portion of the shell is deformed where the outside diameter of the deformed deformation portion is larger than the diameter of the hole. The shell is cut in the region of the thread portion and/or the deformation portion, and the blind rivet is removed from the hole.