Blind Track Slot Structure to Prevent Glass Scratching

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Solution Overview

Problem

Existing multiple-pane window blind systems face issues such as scratching of glass surfaces, dislodgment due to magnetic forces, and the need for custom frames to accommodate varying window sizes, leading to flexibility and bonding strength problems.

Innovation Solution

A track system comprising a base with a flange portion secured within a window frame and a slot providing a channel for a sliding adjuster, which is designed to be adaptable to different window sizes and secure against the glass pane using a combination of magnetic coupling and adhesive support.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the adjuster is held in place through magnetic attraction only, then the adjuster can move along the glass surface, but this leads to scratching and marking of the glass

Engineering Contradiction:
Improveadjuster movementVSAvoidglass scratching
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

A track is introduced as an intermediary component between the adjuster and the glass pane. The track is secured to the glass and provides a defined path for the adjuster to move along, preventing direct contact between the adjuster and glass surface while still allowing operational movement.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the adjuster is held in place through magnetic attraction only, then the adjuster can be easily positioned, but the force exerted by a user may overcome the magnetic force causing dislodgment

Engineering Contradiction:
Improveadjuster positioningVSAvoidadjuster retention
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

Multiple retention mechanisms are combined: magnetic attraction between the adjuster and operator is merged with mechanical engagement through the track slot. The slot provides physical guidance and retention while the magnetic force maintains positioning, creating a redundant system that prevents dislodgment under user force.

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If the track is integrally formed with the frame, then the structure is simplified, but flexibility problems arise requiring custom frames for each window size

Engineering Contradiction:
Improveframe structureVSAvoidwindow size accommodation
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The track system is segmented into a separate, removable component rather than being integrally formed with the frame. This allows the track to be independently manufactured in standardized sizes and installed in various window configurations without requiring custom frame designs for each application.

Inventive Principle:
Principle #1Segmentation

4Ease of manufacture

If the track is attached directly to a pane of glass, then installation is simplified, but repeated use weakens the bond causing the track to fall off

Engineering Contradiction:
Improvetrack installationVSAvoidtrack bonding
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The track design incorporates a flange portion that extends into the frame space beforehand, distributing the bonding stress across a larger area and creating a mechanical interlock before use begins. This preventive design feature cushions against the weakening effects of repeated use and thermal expansion/contraction cycles.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The track system prevents scratching, dislodgment, and allows for universal compatibility with various window frames, ensuring secure and adjustable blind operation without the need for custom frames.

Implementation Method 1

The flange portion extending from the base and securable to a spaced window pane by a window frame

Methodology Applied
Scientific EffectAdhesive bonding: Adhesive

Implementation Method 2

The adjuster and the operator may be magnetically coupled to each other so that movement in one leads to movement in other

Methodology Applied
Scientific EffectMagnetic coupling: Magnetism

Data Source

PatentUS8813808B2Track for an adjustable blind assembly
Publication Date: 2014.08.26 MASONITE CORP
  • US8813808B2 patent drawing
  • US8813808B2 patent drawing
  • US8813808B2 patent drawing

AI summary

A track for an adjustable blind assembly comprises a base and a slot. The base comprises a flange portion and a brace portion, the flange portion extends from the base and is securable to a spaced window pane by a window frame. The slot extends from the base and comprises a channel for a sliding adjuster. The slot comprises a side wall and a back wall extending from the base, a top wall connected to the side wall and the back wall, and a protrusion extending from the top wall, wherein the side wall, the back wall, and at least a portion of the top wall collectively define a hollow tubular cavity. The protrusion, the side wall and a portion of the base define the channel. The channel is open in a second direction opposite to the first direction.