Blister Pack Container with Adhesive Sealing for Drug Diversion Prevention

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Solution Overview

Problem

The misuse and disposal of unused pharmaceutical products, particularly pain management drugs and transdermal analgesic patches, pose health risks due to potential diversion and environmental concerns, with existing disposal methods being costly and inefficient.

Innovation Solution

A pharmaceutical product supply system featuring a container with a pharmaceutical product receiver, adhesive, and release liner, allowing the container to transition from a first configuration where receptacles are accessible to a second configuration where they are inaccessible, securing the contents for safe disposal by locking the receiver within the container.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If pharmaceutical products are disposed of in the trash, then disposal is simple and convenient, but there is a risk of diversion and misuse by individuals other than the prescribed patient

Engineering Contradiction:
Improvedisposal convenienceVSAvoidrisk of diversion and misuse
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The container is pre-configured with adhesive surfaces and release liners that enable secure sealing. The adhesive is applied to the container walls and the release liner is positioned over it, ready to seal the container when removed, preventing future access to the pharmaceutical product without requiring complex disposal procedures

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If used transdermal analgesic patches are flushed down the toilet, then disposal is simple, but drug product may enter the water supply causing environmental contamination

Engineering Contradiction:
Improvedisposal simplicityVSAvoidenvironmental contamination
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The adhesive is extracted from its initial position on the container and repositioned to seal the container completely. The release liner is removed to expose the adhesive, which then secures the container in a sealed state, preventing pharmaceutical products from entering the environment through improper disposal methods like flushing

Inventive Principle:
Principle #2Taking out (Extraction)

3Object-affected harmful factors

If take-back programs are used for disposal, then secure disposal is achieved, but the process is costly and requires multiple actions by the patient at multiple times

Engineering Contradiction:
Improvesecure disposalVSAvoiddisposal process complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The container is designed to be self-sealing through its adhesive and release liner mechanism. The patient simply removes the release liner to activate the adhesive, which automatically seals the container without requiring external services or multiple actions, making secure disposal simple and immediate

Inventive Principle:
Principle #25Self-service

4Object-affected harmful factors

If the container is sealed to prevent access, then security against misuse is improved, but the container must be opened again for legitimate use of remaining pharmaceutical product

Engineering Contradiction:
Improvesecurity against misuseVSAvoidaccessibility for legitimate use
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The container configuration is dynamic rather than static. The adhesive and release liner system allows the container to transition between an open state (for legitimate use) and a sealed state (for security). The release liner can be removed to seal the container, and the design allows for controlled access when needed, adapting to different usage phases

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces the risk of misuse and environmental contamination by ensuring that unused pharmaceutical products remain inaccessible after partial use, facilitating secure and environmentally friendly disposal.

Implementation Method 1

The adhesive is provided on the container, on the pharmaceutical product receiver, or on each of the container and the pharmaceutical product receiver

Methodology Applied
Scientific EffectAdhesive: Adhesive

Data Source

PatentUS9579252B2Sealable secondary packaging for pharmaceutical product blister pack
Publication Date: 2017.02.28 SPECGX LLC
  • US9579252B2 patent drawing
  • US9579252B2 patent drawing
  • US9579252B2 patent drawing

AI summary

A pharmaceutical product supply is disclosed in the form of a container, a pharmaceutical product receiver, pharmaceutical product, an adhesive, and at least one release liner. The pharmaceutical product receiver includes a plurality of receptacles for pharmaceutical product. The container is initially disposed in a first configuration where all of the pharmaceutical product receiver receptacles may be accessible. The container is thereafter disposable in a second configuration where no covering for any of the pharmaceutical product receiver receptacles is accessible through any openable access incorporated by the container. One or more release liners may be moved to expose adhesive for disposing and retaining the container in its second configuration. The noted second configuration of the container facilitates disposal of the pharmaceutical product supply (e.g., now being in a form that should reduce the potential for gaining access to any remaining pharmaceutical product still enclosed within the pharmaceutical product receiver).