Blister Pack Detection Using Optical Light Beams

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Solution Overview

Problem

Existing techniques for managing medication from blister packs require specialized packaging and lack an efficient method for detecting when objects are taken out, making it difficult to monitor medication adherence.

Innovation Solution

A detection apparatus comprising a plate with light sources and sensors that emit and receive light beams to detect the presence or absence of objects in blister pack containers, allowing for real-time monitoring of object removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a very special blister pack is prepared to manage medication, then medication management capability is improved, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvemedication management capabilityVSAvoidblister pack complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The detection apparatus is designed to work with ordinary blister packs rather than requiring specialized packaging. The system uses a light source and sensor array that can detect objects in standard blister pack structures, making the solution universally applicable to common medication packaging without requiring custom-designed special blister packs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The invention replaces complex mechanical detection mechanisms with an optical detection system. Instead of using mechanical switches, pressure sensors, or complex structural changes in the blister pack, the system uses light emission and detection to sense the presence or absence of medication, thereby reducing overall device complexity while maintaining reliability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Loss of information

If a detection system is added to monitor medication taking-out, then medication adherence monitoring is improved, but device complexity increases

Engineering Contradiction:
Improvemedication adherence dataVSAvoiddetection system complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The detection apparatus automatically detects and records medication removal events without requiring user intervention. The light source and sensors continuously monitor the blister pack contents, and the system self-records adherence data, eliminating the need for manual tracking or complex user-operated components.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system provides real-time feedback by detecting when medication is removed from the blister pack. The detection apparatus monitors the light reception status and immediately identifies when a containing portion becomes empty, providing timely adherence information without requiring complex processing or additional feedback mechanisms.

Inventive Principle:
Principle #23Feedback

3Measurement precision

If light sources and sensors are used to detect object presence, then detection accuracy is improved, but energy consumption increases

Engineering Contradiction:
Improveobject detection accuracyVSAvoidenergy consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The light source operates periodically rather than continuously, emitting light beams at intervals to detect object presence. This periodic operation maintains high detection accuracy by regularly sampling the blister pack contents while significantly reducing energy consumption compared to continuous illumination.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent employs simple, low-cost light sources such as LEDs that have long operational lifetimes and low energy requirements. These inexpensive light-emitting components can operate for extended periods with minimal energy consumption, making the detection system energy-efficient while maintaining measurement precision.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables easy detection of object removal from blister packs, facilitating medication management by providing timely and accurate data on medication adherence.

Implementation Method 1

a plurality of light sources that emit light beams to the plurality of containing portions of the blister pack arranged on the plate; a plurality of sensors that receive the light beams emitted from the light sources

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Data Source

PatentUS10945917B2Detection apparatus for detecting taking-out of contained object from blister pack, detection method therefor, and medication management system
Publication Date: 2021.03.16 NIPPON FRONTIER MEDICINE LAB INC
  • US10945917B2 patent drawing
  • US10945917B2 patent drawing
  • US10945917B2 patent drawing

AI summary

To readily detect the taking-out of an object contained in a blister pack, there is provided a detection apparatus for detecting a timing at which a contained object is taken out from a blister pack including a plurality of containing portions and a plate-like portion that connects the plurality of containing portions. The apparatus includes a plate on which the blister pack is arranged, a plurality of light sources that emit light beams to the plurality of containing portions of the blister pack arranged on the plate, a plurality of sensors that receive the light beams emitted from the light sources, and also output electrical signals corresponding to light reception intensities, and a detector that detects the presence/absence of contained objects in the respective containing portions based on the electrical signals output from the plurality of sensors.