Block-Copolymer Porous Substrates for Size-and-Charge Separation

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Solution Overview

Problem

Existing separation technologies struggle to effectively separate complex mixtures of materials with different sizes and ionic charges, particularly in the context of biomaterials, due to limitations in size exclusion and selective binding capabilities.

Innovation Solution

A separation article is developed comprising a porous polymeric substrate with block copolymers grafted using reversible deactivation radical polymerization, where the first polymeric block is covalently attached to the substrate and contains acidic or basic groups, while the second polymeric block is polyether-containing, enabling size exclusion and selective binding based on steric exclusion and ionic interactions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single separation mechanism is used, then the separation process is simple, but the ability to separate complex mixtures with different sizes and ionic charges is insufficient

Engineering Contradiction:
Improveseparation capabilityVSAvoidstructure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines two distinct separation mechanisms (size exclusion and ionic binding) into a single integrated stationary phase. The d block copolymer structure provides both the size exclusion effect through its overall architecture and the ionic binding capability through functional groups on the first polymeric block, allowing simultaneous separation based on both size and charge properties of analytes

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The stationary phase is constructed as a composite material consisting of a d block copolymer grafted onto a porous polymeric substrate. This composite structure integrates the size exclusion properties of the porous substrate with the selective binding capabilities of the functionalized block copolymer, achieving enhanced separation performance for complex mixtures

Inventive Principle:
Principle #40Composite materials

2Manufacturing precision

If size exclusion is used alone, then large molecules are separated effectively, but selective binding of materials with different ionic charges is not achieved

Engineering Contradiction:
Improveseparation precisionVSAvoidbinding capability
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The d block copolymer structure implements local quality by concentrating ionic functional groups on the first polymeric block while maintaining the overall size exclusion architecture. This localized functionalization allows specific regions of the stationary phase to interact selectively with charged analytes while the global structure provides size-based separation, achieving both size exclusion and ionic binding in one system

Inventive Principle:
Principle #3Local quality

3Adaptability or versatility

If ionic binding groups are added to the stationary phase, then selective binding improves, but the size exclusion capability is reduced

Engineering Contradiction:
Improvebinding capabilityVSAvoidseparation precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The stationary phase is segmented into distinct functional blocks: the porous polymeric substrate provides the size exclusion framework, while the grafted d block copolymer introduces ionic binding functionality. This segmentation allows each component to maintain its primary function without compromising the other, preserving size exclusion precision while adding binding capability

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides enhanced separation of materials based on size and charge, effectively isolating components with complementary groups, particularly useful for biomaterials, by leveraging the selective binding properties of the first polymeric block and size exclusion capabilities of the second block.

Implementation Method 1

a first polymeric block that can bind to acidic or basic groups on biomaterials

Methodology Applied
Scientific EffectIonic interactions: Ion Repulsion/Attraction

Implementation Method 2

a second polymeric block that provides size exclusion

Methodology Applied
Scientific EffectSize exclusion: Physical Containment

Implementation Method 3

grafting a plurality of first polymeric blocks to the porous polymeric substrate using a reversible deactivation radical polymerization process

Methodology Applied
Scientific EffectReversible deactivation radical polymerization: Photopolymerisation

Data Source

PatentUS20250367610A1Block Copolymers Grafted to Porous Polymeric Substrate
Publication Date: 2025.12.04 SOLVENTUM INTELLECTUAL PROPERTIES CO
  • US20250367610A1 patent drawing
  • US20250367610A1 patent drawing
  • US20250367610A1 patent drawing

AI summary

A separation article is provided that is useful for separation of complex samples that contain materials having different sizes and optionally having different ionic groups. The separation articles include a plurality of block copolymers grafted to a solid polymeric substrate using a reversible deactivation radical polymerization process. The block copolymers extend away from a surface of the solid porous polymeric substrate. The block has an outer block (i.e., second polymeric block) that provides size or steric exclusion and an inner block (i.e., first block) with acidic groups or salts thereof, basic groups or salts thereof, or combinations thereof that can bind with compounds having a complementary group and that are sufficiently small to pass through the size or steric exclusion second polymeric block. The separation articles can be used, for example, for separation of biomaterials in a sample.