Block Copolymer Electrolyte for Lithium Metal Anode Dendrite Suppression

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Solution Overview

Problem

Lithium secondary batteries with lithium metal thin film anodes face issues of reduced lifetime and stability due to dendrite formation caused by the high reactivity of lithium with liquid electrolytes, leading to non-uniform ion distribution and mechanical instability.

Innovation Solution

A block copolymer electrolyte is developed, comprising an ion-conductive domain with a polymer network phase and a structural domain, which enhances mechanical properties and ionic conductivity, preventing dendrite formation by ensuring uniform ion distribution and stability against liquid electrolytes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a lithium thin film is used as an anode, then high energy density is achieved, but dendrite formation occurs due to high reactivity with liquid electrolyte

Engineering Contradiction:
Improveenergy densityVSAvoidstability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

A polymer electrolyte membrane is introduced as an intermediary layer between the lithium thin film anode and the liquid electrolyte. This membrane acts as a physical barrier that prevents direct contact between the highly reactive lithium metal and the liquid electrolyte, thereby eliminating dendrite formation while allowing lithium ion transport. The membrane resolves the contradiction by mediating the interaction between the high-energy-density lithium anode and the stable liquid electrolyte system.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

A thin polymer electrolyte membrane is applied directly onto the lithium thin film anode surface. This flexible thin film conformally covers the lithium metal, providing mechanical stability and preventing dendritic growth while maintaining ionic conductivity. The thin film structure allows it to adapt to the lithium metal surface while providing the necessary protective function.

Inventive Principle:
Principle #30Flexible shells and thin films

2Use of energy by moving object

If a lithium thin film is used as an anode, then high energy density is achieved, but lifetime is reduced due to dendritic growth

Engineering Contradiction:
Improveenergy densityVSAvoidlifetime
Core Design Contradiction:
Use of energy by moving objectVSDuration of action of moving object

Solution Approach 1:

The polymer electrolyte membrane serves as a protective intermediary that prevents dendrite formation by blocking the direct reaction between lithium metal and liquid electrolyte. By eliminating the dendritic growth mechanism, the membrane preserves the structural integrity of the lithium anode over repeated charge-discharge cycles, thereby extending battery lifetime while maintaining high energy density.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The polymer electrolyte membrane is applied in advance to the lithium thin film anode before the battery operates. This pre-applied protective layer cushions the lithium metal from mechanical stress and chemical degradation during subsequent cycling, preventing dendrite formation before it can occur and thereby extending the operational lifetime of the high-energy-density battery.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Reliability

If liquid electrolyte is used, then ionic conductivity is achieved, but non-uniform ion distribution occurs leading to mechanical instability

Engineering Contradiction:
Improveionic conductivityVSAvoidmechanical stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

A thin polymer electrolyte membrane is applied onto the lithium anode surface, providing a mechanically stable yet ion-conductive interface. The thin film structure ensures uniform ion distribution by providing a controlled pathway for lithium ion transport, while its flexible nature allows it to conform to the electrode surface, preventing mechanical instability.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The battery system combines liquid electrolyte with a polymer electrolyte membrane to create a composite electrolyte system. The liquid electrolyte provides high ionic conductivity, while the polymer membrane provides mechanical stability and uniform ion distribution. This composite approach resolves the contradiction by integrating the advantages of both materials.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The electrolyte improves the mechanical strength and ionic conductivity of lithium secondary batteries, leading to enhanced capacity retention and stability, effectively suppressing dendrite growth and extending the battery's lifespan.

Implementation Method 1

an ion-conductive domain including an ion-conductive segment of the copolymer, wherein the ion-conductive segment includes a plurality of ion-conductive units

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 2

preventing dendrite formation by ensuring uniform ion distribution and stability against liquid electrolytes

Methodology Applied
Scientific EffectIon distribution uniformity: Diffusion

Data Source

PatentEP3407413B1Electrolyte, method of preparing the electrolyte, and lithium secondary battery comprising the electrolyte
Publication Date: 2022.04.27 SAMSUNG ELECTRONICS CO LTD
  • EP3407413B1 patent drawingFigure 1A~1B
  • EP3407413B1 patent drawingFigure 2A~2B
  • EP3407413B1 patent drawingFigure 2C~2D

AI summary

An electrolyte including a copolymer including (i) an ion-conductive domain including an ion-conductive segment of the copolymer, wherein the ion-conductive segment includes a plurality of ion-conductive units, and (ii) a structural domain including a structural segment of the copolymer, wherein the structural segment includes a plurality of structural units, wherein the ion-conductive domain and the structural domain are covalently linked, and a polymer network phase coupled to the ion-conductive domain.