Block Copolymer Self-Assembly via Local Quality

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Solution Overview

Problem

Current block copolymers lack excellent self-assembly properties and etching selectivity, which are essential for advanced nano-device applications and pattern formation in high-density magnetic storage media and next-generation electronic devices.

Innovation Solution

A block copolymer comprising polymer segments with specific units, such as those represented by Formulas 1 and 5, which include hydrocarbon functional groups with silicon or iron atoms, enabling enhanced self-assembly and etching selectivity through phase separation and controlled molecular structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional block copolymers are used for self-assembly, then basic nanostructure formation is achieved, but self-assembly properties and etching selectivity are insufficient for advanced applications

Engineering Contradiction:
Improveself-assembly propertiesVSAvoidetching selectivity
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent introduces distinct functional groups at different locations within the block copolymer structure - hydrocarbon functional groups in one block and fluorocarbon functional groups in another block. This local differentiation of chemical properties enhances both self-assembly behavior and etching selectivity, as each block exhibits specific interactions with substrates and etching agents independently

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent creates a composite block copolymer system combining hydrocarbon and fluorocarbon functional groups within the same polymer architecture. This composite structure leverages the complementary properties of hydrophobic hydrocarbon chains and fluorinated segments, enabling superior phase separation, self-assembly, and differential etching responses that neither component could achieve alone

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If simple block copolymer structures are used, then ease of synthesis is maintained, but nanostructure precision and domain size control are limited

Engineering Contradiction:
Improvesynthesis simplicityVSAvoiddomain size control
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent systematically varies key parameters including the length of hydrocarbon chains, the degree of fluorination, the ratio of hydrocarbon to fluorocarbon blocks, and the molecular weight distribution. By optimizing these parameters, the invention achieves precise control over domain size, pattern periodicity, and self-assembly morphology while maintaining compatibility with conventional polymerization techniques

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If block copolymers with enhanced functionality are developed, then etching selectivity improves, but self-assembly properties and nanostructure precision may be compromised

Engineering Contradiction:
Improveetching selectivityVSAvoidself-assembly properties
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent introduces distinct functional groups at different locations within the block copolymer structure - hydrocarbon functional groups in one block and fluorocarbon functional groups in another block. This local differentiation of chemical properties enhances both self-assembly behavior and etching selectivity, as each block exhibits specific interactions with substrates and etching agents independently

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent systematically varies key parameters including the length of hydrocarbon chains, the degree of fluorination, the ratio of hydrocarbon to fluorocarbon blocks, and the molecular weight distribution. By optimizing these parameters, the invention achieves precise control over domain size, pattern periodicity, and self-assembly morphology while maintaining compatibility with conventional polymerization techniques

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The block copolymer exhibits superior self-assembly properties and etching selectivity, allowing for the formation of precise nanostructures and patterns suitable for advanced electronic and magnetic storage applications.

Implementation Method 1

The block copolymer can form a periodically arranged structure such as a sphere, a cylinder or a lamella by phase separation

Methodology Applied
Scientific EffectPhase separation:

Implementation Method 2

The domain size of the structure formed by a self-assembly phenomenon of the block copolymer can be widely controlled

Methodology Applied
Scientific EffectSelf-assembly: Self-Assembly

Data Source

PatentUS11299572B2Block copolymer
Publication Date: 2022.04.12 LG CHEM LTD
  • US11299572B2 patent drawing
  • US11299572B2 patent drawing
  • US11299572B2 patent drawing

AI summary

The present application can provide a block copolymer and a use thereof. The block copolymer of the present application can have excellent self-assembly properties or phase separation characteristics and excellent etching selectivity, and various other functions as required can be freely imparted thereto.