Block Copolymer Self-Assembly Phase Separation

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Solution Overview

Problem

Current block copolymers lack effective self-assembly properties and phase separation characteristics, limiting their applications in high-density magnetic storage, nanowire fabrication, and next-generation nano devices.

Innovation Solution

A block copolymer comprising polymer segments with specific structural units, such as Formula 1 and Formula 4, which include a chain-forming atom structure connected to a ring structure, allowing for improved self-assembly properties through the use of living radical polymerization methods and specific monomers like DPM-C12, forming a triblock or multi-block copolymer structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional block copolymer structures are used, then manufacturing simplicity is maintained, but self-assembly properties and phase separation characteristics are insufficient

Engineering Contradiction:
Improveself-assembly propertiesVSAvoidpolymer structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The polymer is divided into distinct block segments with different functionalities: a first block containing aromatic rings for π-π stacking, a middle block with flexible chains for phase separation, and a second block with additional aromatic structures. This segmentation allows each segment to contribute specifically to self-assembly while maintaining overall structural control

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention creates a composite block copolymer structure combining rigid aromatic segments (for structural organization and π-π interactions) with flexible aliphatic segments (for phase separation and mobility). This composite approach enables simultaneous achievement of ordered self-assembly and adequate phase separation characteristics

Inventive Principle:
Principle #40Composite materials

2Manufacturing precision

If simple polymer structures are used, then ease of manufacture is maintained, but domain size control and periodic structure formation are limited

Engineering Contradiction:
Improvedomain size controlVSAvoidpolymer synthesis complexity
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The invention controls domain size by adjusting specific parameters: the number of repeating units in each block, the length of flexible chains, the ratio of aromatic to aliphatic segments, and molecular weight. These parameter variations enable precise tuning of self-assembled domain dimensions without requiring complex synthesis procedures

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The block copolymer is designed with pre-established structural features (aromatic rings positioned for π-π stacking, flexible spacers of controlled length) that guide self-assembly into periodic structures. This preliminary structural arrangement enables predictable domain formation and size control during processing

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If block copolymers with basic structures are used, then versatility for applications is maintained, but phase separation characteristics and self-assembly efficiency are insufficient

Engineering Contradiction:
Improveapplication suitabilityVSAvoidphase separation characteristics
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

Different blocks are assigned specific local qualities: the first block contains aromatic rings with electron-rich regions for π-π stacking interactions, the middle block has flexible hydrocarbon chains for phase separation, and the second block provides additional structural organization. Each local region performs its specific function to enable overall self-assembly and phase separation

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The block copolymer exhibits excellent self-assembly and phase separation properties, enabling the formation of periodic structures like spheres, cylinders, and lamellae, suitable for applications in electronic elements, magnetic storage, and biosensors, with controlled molecular weight and volume fractions optimizing its performance.

Implementation Method 1

The block copolymer can form a periodically arranged structure such as a sphere, a cylinder or a lamella by phase separation. The domain size of the structure formed by a self-assembly phenomenon of the block copolymer can be widely controlled

Methodology Applied
Scientific EffectSelf-assembly: Self-Assembly

Data Source

PatentUS11078318B2Block copolymer
Publication Date: 2021.08.03 LG CHEM LTD
  • US11078318B2 patent drawing
  • US11078318B2 patent drawing
  • US11078318B2 patent drawing

AI summary

The present application may provide a block copolymer and a use thereof. The block copolymer of the present application has excellent self-assembly properties or phase separation characteristics, to which various functions to be required can also be freely imparted.