Segmented Block Copolymers for Controlled Phase-Separated Patterns

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Solution Overview

Problem

Current block copolymers lack advanced self-assembly properties and functional versatility for applications in nanostructured materials and devices, such as pattern formation and magnetic recording media, due to limitations in structural diversity and phase separation control.

Innovation Solution

Development of a novel block copolymer system using specific monomers with tailored structures, such as those represented by Formulas 1-6, which incorporate alkyl, alkenyl, and aromatic groups, allowing for the formation of blocks with enhanced self-assembly properties through living radical polymerization methods, and subsequent processing to create periodic structures like spheres, cylinders, and lamellae.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional block copolymers are used, then basic self-assembly properties are achieved, but structural diversity and functional versatility are limited

Engineering Contradiction:
Improvefunctional versatilityVSAvoidstructural diversity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The block copolymer is divided into distinct functional blocks: a first block containing aromatic rings for pi-pi stacking, a second block with alkyl chains for self-assembly, and a third block with functional groups for additional properties. This segmentation allows each block to contribute specific functions while maintaining overall structural diversity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent creates a composite block copolymer structure combining different polymer blocks with distinct chemical characteristics (aromatic, aliphatic, functionalized) within a single macromolecule, enabling multiple functions and enhanced versatility without excessive complexity

Inventive Principle:
Principle #40Composite materials

2Reliability

If simple block copolymer structures are used, then ease of synthesis is maintained, but self-assembly properties and phase separation control are insufficient

Engineering Contradiction:
Improveself-assembly propertiesVSAvoidsynthesis complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

Specific local structures are introduced into the block copolymer: aromatic rings in the first block for pi-pi stacking interactions, alkyl chains in the second block for hydrophobic self-assembly, and functional groups in the third block for additional control. These localized structural features enable reliable self-assembly and phase separation control

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent controls self-assembly properties by adjusting compositional parameters (block ratios, molecular weights) and structural parameters (chain length, functional group types) to optimize phase separation and nanostructure formation while maintaining feasible synthesis conditions

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If advanced functional groups are incorporated, then functional versatility is improved, but synthesis complexity increases

Engineering Contradiction:
Improvefunctional versatilityVSAvoidsynthesis complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

Functional groups are segregated into a dedicated third block rather than being distributed throughout the entire polymer chain. This segmentation allows for systematic introduction of functionality while maintaining manageable synthesis complexity through modular block assembly

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The third block is designed with universal functional groups that can provide multiple functions (hydrogen bonding, electrostatic interactions, coordination) depending on the specific application, thereby achieving functional versatility without requiring separate polymer chains for each function

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The novel block copolymers exhibit excellent self-assembly characteristics, enabling the formation of complex nanostructures and patterns with high aspect ratios, suitable for advanced applications in information storage and electronic devices.

Implementation Method 1

Block copolymers are capable of forming periodically aligned structure such as the sphere, the cylinder or the lamella through phase separations

Methodology Applied
Scientific EffectPhase separation:

Implementation Method 2

Sizes of domains of the structures formed by the self assemblies of block copolymers may be adjusted in a wide range

Methodology Applied
Scientific EffectSelf-assembly: Self-Assembly

Data Source

PatentUS10150832B2Block copolymer
Publication Date: 2018.12.11 LG CHEM LTD
  • US10150832B2 patent drawing
  • US10150832B2 patent drawing
  • US10150832B2 patent drawing

AI summary

The present application provides the block copolymers and their application. The block copolymer has an excellent self assembling property and phase separation and various required functions can be freely applied thereto as necessary.