Block Copolymer Composition for Stable, Uniform Quantum Dot Layers

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing light-emitting display apparatuses face challenges in achieving excellent viewing angles, contrast, and quick response speeds, particularly in forming quantum dot layers with molecular stability and uniformity.

Innovation Solution

A composition comprising a block copolymer with hydrophobic solvent-compatible and hydrophobic solvent-incompatible moieties, a quantum dot precursor, and a hydrophobic solvent, where the B moiety includes —OH or —(C═O)O—, is used to form a quantum dot layer by coating, solvent removal, and treatment with a weak base.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If conventional methods are used to form quantum dot layers, then the manufacturing process is simple, but the molecular stability and uniformity of the quantum dot layer are insufficient

Engineering Contradiction:
Improvemolecular stabilityVSAvoidprocess complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The block copolymer is segmented into hydrophobic solvent-compatible moieties and hydrophobic solvent-incompatible moieties containing specific functional groups. This segmentation allows the different parts to perform distinct functions: the compatible moiety ensures solubility and uniform distribution in the hydrophobic solvent, while the incompatible moiety with functional groups provides stable coordination with metal ions in the quantum dot precursor, thereby achieving molecular stability without overly complicating the process

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses a composite material system consisting of block copolymer, quantum dot precursor, and hydrophobic solvent. The block copolymer acts as a ligand that combines both solubility functions (through hydrophobic solvent-compatible moieties) and coordination functions (through hydrophobic solvent-incompatible moieties with functional groups). This composite approach enables the quantum dot layer to achieve both molecular stability and uniformity while maintaining processability

Inventive Principle:
Principle #40Composite materials

2Manufacturing precision

If conventional quantum dot layer formation methods are used, then the process is straightforward, but the uniformity and performance of the light-emitting device are compromised

Engineering Contradiction:
ImproveuniformityVSAvoidease of manufacture
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The block copolymer exhibits local quality differentiation through its distinct moieties: the hydrophobic solvent-compatible moiety provides local solubility and uniform distribution throughout the solution, while the hydrophobic solvent-incompatible moiety with functional groups provides local coordination stability at the quantum dot precursor interface. This local quality differentiation ensures uniform quantum dot layer formation without requiring complex manufacturing procedures

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The block copolymer acts as an intermediary between the hydrophobic solvent and the quantum dot precursor. It mediates the interaction by providing both solubility (through hydrophobic solvent-compatible moieties) and coordination (through functional groups in hydrophobic solvent-incompatible moieties), enabling uniform distribution and stable formation of quantum dots without complicating the manufacturing process

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method enables the formation of a quantum dot layer with enhanced molecular stability and uniformity, improving the performance of light-emitting devices in terms of viewing angle, contrast, and response speed.

Implementation Method 1

a block copolymer including an A moiety that is hydrophobic solvent-compatible and a B moiety that is hydrophobic solvent-incompatible

Methodology Applied
Scientific EffectHydrophobic interaction: Hydrophobe

Implementation Method 2

the B moiety that is hydrophobic solvent-incompatible includes a —OH moiety, a —(C═O)O— moiety, or any combination thereof

Methodology Applied
Scientific EffectChemical bonding: Chemical Bonding

Implementation Method 3

removing the solvent from the composition of the coated substrate

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS12378470B2Composition and method of forming quantum dot layer with the composition, quantum dot layer and light-emitting device including the quantum dot layer
Publication Date: 2025.08.05 SAMSUNG DISPLAY CO LTD
  • US12378470B2 patent drawing
  • US12378470B2 patent drawing
  • US12378470B2 patent drawing

AI summary

A composition including a block copolymer, a quantum dot precursor, and a solvent, a method of forming a quantum dot layer with the composition, a quantum dot layer formed from the composition, and a light-emitting device including the quantum dot layer.