Block Copolymer Vertical Orientation via Local Quality

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Solution Overview

Problem

Current block copolymers face challenges in achieving efficient self-assembly and phase separation, particularly in controlling the orientation of nanostructures on various substrates, which limits their application in nanodevices and magnetic storage media.

Innovation Solution

The development of a block copolymer with specific structural units, such as those represented by Structural Formulas 5 and 7, which allow for adjustable proportions and combinations of substituents, enabling improved self-assembling properties and vertical orientation on both hydrophilic and hydrophobic surfaces through thermal annealing and GISAXS analysis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional block copolymers are used for self-assembly, then phase separation occurs, but controlling the orientation of nanostructures on various substrates is difficult

Engineering Contradiction:
Improveorientation control of nanostructuresVSAvoidsubstrate compatibility
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The patent applies local quality by introducing specific structural units (Formula 5) with adjustable substituents at particular positions within the block copolymer chain. This localized modification enables the polymer to exhibit different interaction properties with hydrophilic and hydrophobic substrates, allowing vertical orientation control on various substrate types without requiring global changes to the entire polymer structure.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs parameter changes by systematically varying the substituent types and proportions in the structural units of the block copolymer. By adjusting these chemical parameters, the self-assembly behavior and substrate affinity of the polymer can be tuned to achieve vertical orientation on both hydrophilic and hydrophobic substrates, resolving the contradiction between orientation control and substrate versatility.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If block copolymer structure is simplified for ease of manufacture, then self-assembling property is reduced

Engineering Contradiction:
Improvepolymer synthesis complexityVSAvoidself-assembling property
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies segmentation by dividing the block copolymer into distinct functional segments: the base structural unit (Formula 5) and the optional substituent groups. This modular segmentation allows the core self-assembling functionality to be maintained in the basic structure while enabling controlled complexity through optional substituent addition, thus balancing ease of manufacture with self-assembling performance.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The block copolymer exhibits enhanced phase separation and self-assembling capabilities, allowing for the formation of precise nanostructures with vertical orientation on untreated substrates, improving micropattern formation and efficiency in nanoscale applications.

Implementation Method 1

The block copolymer can be constructed in a regularly arranged structure - such as a sphere, a cylinder, and a lamella - through phase separation

Methodology Applied
Scientific EffectPhase separation:

Implementation Method 2

The structure that is formed as the result of the self-assembly phenomenon of a block copolymer

Methodology Applied
Scientific EffectSelf-assembly: Self-Assembly

Implementation Method 3

vertical orientation on both hydrophilic and hydrophobic surfaces through thermal annealing

Methodology Applied
Scientific EffectThermal annealing: Annealing

Data Source

PatentEP3202801B1Block copolymer
Publication Date: 2021.08.18 LG CHEM LTD
  • EP3202801B1 patent drawingFigure 1
  • EP3202801B1 patent drawing
  • EP3202801B1 patent drawing

AI summary

The present application provides a block copolymer and uses thereof. The block copolymer of the present application exhibits an excellent self-assembling property or phase separation property, and can be provided with a variety of required functions without constraint.