Block Polymer Protective Layer for Lithium Metal Dendrite Suppression

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Solution Overview

Problem

Lithium secondary batteries face challenges in controlling lithium metal deposition and suppressing dendrite formation due to the limitations of existing lithium-ion conductive protective films, which lead to deterioration in cycle characteristics and side reactions.

Innovation Solution

A lithium secondary battery with a negative electrode surface covered by a protective layer composed of a block polymer, where a first polymer segment with high mechanical strength and a second polymer segment with high lithium-ion conductivity are bound together, forming a stable and conductive film that inhibits dendrite growth and penetration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If polyethylene oxide (PEO) or polymethyl methacrylate (PMMA) are used as the lithium-ion conductive protective film, then lithium-ion conductivity is improved, but the film dissolves in liquid electrolyte and mechanical strength deteriorates with cycling

Engineering Contradiction:
Improvelithium-ion conductivityVSAvoidmechanical strength
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The protective film uses a composite structure combining a polymer coating layer with a porous inorganic layer. The polymer layer provides lithium-ion conductivity while the porous inorganic layer (containing alumina, silica, or titania particles) provides mechanical strength and prevents dissolution in liquid electrolyte, resolving the contradiction between conductivity and strength

Inventive Principle:
Principle #40Composite materials

2Strength

If polyvinylidene fluoride (PVdF) is used as the protective film, then mechanical strength is improved, but sufficient lithium-ion conductivity cannot be obtained

Engineering Contradiction:
Improvemechanical strengthVSAvoidlithium-ion conductivity
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The composite protective film combines PVdF polymer with porous inorganic materials. The PVdF provides the necessary mechanical strength while the porous inorganic layer with high ion conductivity pathways ensures sufficient lithium-ion conductivity, resolving the contradiction between strength and conductivity

Inventive Principle:
Principle #40Composite materials

3Reliability

If the protective film strength is low, then lithium-ion conductivity is maintained, but dendrites penetrate the film causing side reactions and cycle characteristic deterioration

Engineering Contradiction:
Improvelithium-ion conductivityVSAvoiddendrite penetration
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The porous inorganic layer embedded in the polymer coating acts as a physical barrier that prevents dendrite penetration while maintaining lithium-ion conductivity through its porous structure. This composite approach simultaneously addresses conductivity requirements and dendrite suppression needs

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of a block polymer protective layer enhances the mechanical strength and lithium-ion conductivity of the film, leading to improved cycle characteristics and reduced side reactions, resulting in a more stable and efficient lithium secondary battery.

Implementation Method 1

a non-aqueous electrolyte having lithium ion conductivity

Methodology Applied
Scientific EffectLithium ion conductivity: Conduction (electrical)

Implementation Method 2

a positive electrode that absorbs lithium ions during discharge and releases the lithium ions during charge

Methodology Applied
Scientific EffectElectrochemical absorption: Absorption (physical)

Data Source

PatentUS20240429395A1Lithium secondary battery
Publication Date: 2024.12.26 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US20240429395A1 patent drawing
  • US20240429395A1 patent drawing
  • US20240429395A1 patent drawing

AI summary

A lithium secondary battery includes a positive electrode that absorbs lithium ions during discharge and releases the lithium ions during charge, a negative electrode at which a lithium metal deposits during charge and from which the lithium metal dissolves during discharge, and a non-aqueous electrolyte having lithium ion conductivity. The surface of the negative electrode is covered with a protective layer. The protective layer includes a block polymer in which a first polymer segment having a repeating structure of a monomer unit A and a second polymer segment having a repeating structure of a monomer unit B are bound together.