Blockless Snowboard Highback with Pivotable Legs

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Solution Overview

Problem

Prior snowboard binding systems face challenges in optimally positioning the highback relative to the rider's ankle due to the need for a mechanical stop to adjust the maximum forward lean angle, which results in a bulky design and limited flexibility, compromising the performance and feel of the binding.

Innovation Solution

A binding design that eliminates the sliding block mechanism by using pivotable highback legs with elongate curved slots and teeth on the heel loop and highback, allowing adjustable attachment hardware to set the maximum forward lean angle, enabling a more flexible and lightweight highback with a positive stop position.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a sliding block mechanism is used to adjust the maximum forward lean angle, then the highback can be positioned relative to the rider's ankle, but the design becomes bulky and flexibility is limited

Engineering Contradiction:
Improveadjustability of maximum forward lean angleVSAvoidbulkiness and limited flexibility of highback
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent removes the sliding block mechanism entirely from the highback structure. Instead of adding a block that slides along the highback to adjust the stop position, the invention uses a pivotable attachment system where the highback connects to the baseplate through a pivot axis, allowing the stop position to be adjusted by changing the pivot location rather than using a sliding block along the highback length.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent pre-configures multiple predetermined pivot positions for the highback attachment to the baseplate. These positions are established during manufacturing, allowing the rider to select the desired maximum forward lean angle by choosing among these pre-set positions rather than requiring continuous adjustment during use.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If a sliding block mechanism is used to adjust the maximum forward lean angle, then the highback can be positioned relative to the rider's ankle, but the highback flexibility and even flexure pattern are compromised

Engineering Contradiction:
Improveadjustability of maximum forward lean angleVSAvoidhighback flexibility and even flexure pattern
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

By removing the sliding block mechanism, the highback structure is freed from the structural modifications required to accommodate the block and its sliding path. This allows the highback to maintain a more uniform thickness and material distribution, enabling an even flexure pattern that better conforms to the rider's ankle and provides improved flexibility.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of operation

If a sliding block mechanism is used to adjust the maximum forward lean angle, then the highback can be positioned relative to the rider's ankle, but the binding becomes more expensive

Engineering Contradiction:
Improveadjustability of maximum forward lean angleVSAvoidmanufacturing cost of binding
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The elimination of the sliding block mechanism reduces the number of components that need to be manufactured, assembled, and quality-controlled. Fewer parts mean lower manufacturing costs, simpler assembly processes, and reduced inventory requirements.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent integrates the adjustment functionality into the pivot attachment system between the highback and baseplate, combining the positioning and stopping functions into a single mechanical interface rather than requiring separate sliding block and stop components.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS7992888B2Blockless highback binding
Publication Date: 2011.08.09 K-2 CORPORATION
  • US7992888B2 patent drawing
  • US7992888B2 patent drawing
  • US7992888B2 patent drawing

AI summary

A binding comprising a baseplate that is adapted to attach to a gliding board such as a snowboard, the gliding board having lateral and medial sidewalls and a heel loop, and a pivotably highback pivotably mounted to the baseplate. The heel loop includes at least one forwardly disposed tooth, and the highback includes a plurality of rearwardly disposed teeth. The maximum forward lean angle is established by the engagement of the heel loop and highback teeth. In one embodiment the highback adjustably attaches to the baseplate with hardware extending through arcuate slots, such that the maximum forward lean angle is determined by the position of the hardware in the slots.