Blood Centrifuge Interface Control via Optical Feedback

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Solution Overview

Problem

Current blood separation technologies face challenges in consistently and accurately separating white blood cells from platelets within the buffy coat layer during centrifugation, leading to inefficiencies in blood component collection.

Innovation Solution

A blood component separation apparatus that uses a camera and image processing to monitor and control the interface between blood components, adjusting rotor speed and pump rates to maintain precise control over the phase boundaries, allowing for real-time detection and stabilization of the interface between red blood cells, buffy coat, and plasma layers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If centrifugal force is used to separate blood components, then separation of red blood cells and plasma is achieved, but consistent and accurate separation of white blood cells from platelets in the buffy coat layer is not achieved

Engineering Contradiction:
Improveseparation accuracy of white blood cells from plateletsVSAvoidconsistency of separation process
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The system employs a camera to continuously monitor the position of phase boundaries between blood components and provides real-time feedback to a controller. The controller adjusts pump rates and rotor speed based on this feedback to maintain precise separation of white blood cells from platelets in the buffy coat layer, resolving the inconsistency problem of traditional centrifugal separation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically changes operational parameters including rotor speed and pump rates during the separation process. By adjusting these parameters in real-time based on detected phase boundary positions, the system achieves consistent and accurate separation of white blood cells from platelets that cannot be achieved with fixed parameter centrifugal separation alone.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If automated control systems are added to monitor and adjust separation parameters, then separation precision is improved, but device complexity increases

Engineering Contradiction:
Improvecontrol precision of phase boundariesVSAvoidcomplexity of control system
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The system replaces complex mechanical adjustment mechanisms with an automated control system that uses a camera for detection and electronic control for adjustment. This substitution of mechanical systems with automated sensing and control achieves precise phase boundary control while managing device complexity through integration of standard components.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If real-time monitoring of phase boundaries is implemented, then collection efficiency of blood products is improved, but measurement and detection difficulty increases

Engineering Contradiction:
Improvecollection efficiency of blood productsVSAvoiddifficulty of detecting phase boundaries
Core Design Contradiction:
ProductivityVSDifficulty of detecting and measuring

Solution Approach 1:

The system uses light as an intermediary to detect phase boundaries. A light source illuminates the separation chamber and a camera detects the light patterns created by different blood components at different phases. This optical intermediary approach enables real-time monitoring of phase boundaries and improves blood product collection efficiency while managing the detection difficulty through non-invasive optical measurement.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables accurate and stable separation of blood components, improving the collection efficiency of desired products by maintaining consistent phase boundaries and allowing for real-time adjustments to ensure high-quality blood product collection.

Implementation Method 1

The centrifuge rotates a blood separation vessel to separate components within the vessel or reservoir using centrifugal force

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Implementation Method 2

A camera monitors a separation chamber and image processing determines the location of boundaries

Methodology Applied
Scientific EffectLight transmission: Light

Data Source

PatentUS8501015B2Blood processing apparatus with robust automated process control
Publication Date: 2013.08.06 TERUMO BCT INC
  • US8501015B2 patent drawing
  • US8501015B2 patent drawing
  • US8501015B2 patent drawing

AI summary

A centrifuge for separating blood having a camera observing fluid flow, and a controller controlling the flow. The location of an interface is detected by image processing steps, which may comprise the steps of “spoiling” the image, “diffusing” the image, “edge detection”, “edge linking”, “region-based confirmation”, and “interface calculation”. “Spoiling” reduces the number of pixels to be examined preferentially on orthogonal axis oriented with respect to the expected location of the interface or phase boundary. “Diffusing” smoothes out small oscillations in the interface boundary, making the location of the interface more distinct. “Edge detection” computes the rate of change in pixel intensity. “Edge linking” connects adjacent maxima. “Region-based confirmation” creates a pseudo image of the regions that qualify as distinct. “Final edge calculation” uses the points where the shade changes in the pseudo image, averages the radial displacement of these points for the interface position.