Blood Flow Regulator Membrane Dynamics for Vein Collapse Prevention

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Solution Overview

Problem

Conventional blood collection methods using evacuated tubes often result in vein collapse due to rapid blood flow, especially in areas with limited blood supply, as they create high vacuum pressure that exceeds the natural inflow rate, leading to inefficient blood collection and variability in flow control.

Innovation Solution

A flow regulator with a membrane that moves between open and restricted positions in response to pressure differentials, controlling the flow rate by deflecting to partially restrict the flow path, thereby regulating the blood flow and reducing vein collapse risks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If evacuated tube vacuum pressure is increased to improve blood collection speed, then productivity increases, but vein collapse occurs due to excessive flow rate

Engineering Contradiction:
Improveblood collection speedVSAvoidvein collapse
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The flow regulator employs a dynamic valve member that automatically adjusts its position in response to pressure differentials between the blood collection site and the evacuated tube. The valve member moves between open and restricted positions based on real-time pressure conditions, enabling the system to maintain high collection speed while preventing vein collapse through automatic flow modulation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The flow regulator incorporates a feedback mechanism where the pressure differential across the membrane directly controls valve member positioning. When pressure differential increases (indicating potential vein collapse risk), the valve automatically restricts flow; when pressure differential decreases (safe conditions), the valve opens to maximize flow rate, creating a self-regulating system.

Inventive Principle:
Principle #23Feedback

2Loss of time

If vacuum pressure is increased to reduce collection time, then loss of time decreases, but flow rate becomes uncontrollable leading to vein collapse

Engineering Contradiction:
Improvecollection timeVSAvoidflow control
Core Design Contradiction:
Loss of timeVSEase of operation

Solution Approach 1:

The flow regulator is designed to automatically control flow rate without requiring technician intervention. The valve member self-adjusts based on pressure differential conditions, eliminating the need for manual flow control while maintaining optimal collection speed and preventing vein collapse throughout the procedure.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system transitions from static vacuum pressure to dynamic flow control where the valve member continuously adapts its opening degree based on real-time pressure conditions, enabling both rapid collection and automatic flow regulation without technician skill dependency.

Inventive Principle:
Principle #15Dynamics

3Productivity

If high vacuum pressure is applied to increase blood flow rate, then productivity improves, but the flow rate exceeds natural inflow rate causing vein collapse

Engineering Contradiction:
Improveblood flow rateVSAvoidvein collapse
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The flow regulator applies preliminary counter-action by restricting flow before vein collapse can occur. The valve member proactively modulates flow rate in response to pressure differential changes, preventing the condition where outflow exceeds inflow and causing vein collapse, rather than merely responding after collapse begins.

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The flow regulator effectively manages blood flow rates, reducing vein collapse and improving collection efficiency by automatically adjusting to maintain a balanced flow, ensuring consistent blood collection without relying heavily on technician skill.

Implementation Method 1

The membrane is configured to move between the first and second positions in response to a pressure differential acting on the membrane

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Data Source

PatentUS10064574B2Use of automatic flow regulators for flow modulation during blood collection
Publication Date: 2018.09.04 BECTON DICKINSON & CO
  • US10064574B2 patent drawing
  • US10064574B2 patent drawing
  • US10064574B2 patent drawing

AI summary

A flow regulator for a blood collection assembly includes a housing having an inlet and an outlet, which defines an interior space between the inlet and the outlet. A membrane having a first surface and a second surface is disposed at least partially within the interior space. The membrane has a first position where a flow path between the inlet and the outlet is substantially open, and a second position where the flow path between the inlet and the outlet is at least partially restricted. The membrane is configured to move between the first and second positions in response to a pressure differential acting on the membrane.