Blood Treatment Fluid Path Pressure Check for Contamination Control

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Solution Overview

Problem

Existing extracorporeal blood treatment apparatuses face a risk of contamination due to used treatment fluid inadvertently flowing into the fresh fluid compartment, necessitating additional safety measures to prevent cross-contamination.

Innovation Solution

Incorporation of a pressure-based checking device that monitors the flow direction by comparing upstream and downstream pressures in the fluid path, ensuring fluid flows towards the drain only when the upstream pressure is higher than the downstream pressure, thereby preventing contamination of fresh treatment fluid.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate flow paths are used for fresh and used treatment fluid, then contamination risk is reduced, but device complexity increases due to additional valve devices and control mechanisms

Engineering Contradiction:
Improvecontamination preventionVSAvoidvalve device complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical valve devices with a pressure-based checking device that uses pressure sensors and control unit logic to monitor and ensure proper flow direction. This substitution reduces mechanical complexity while maintaining reliability in preventing contamination between fresh and used treatment fluid paths.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If additional flow paths for special operating modes are added, then operational versatility is improved, but risk of fluid cross-contamination increases

Engineering Contradiction:
Improveoperating mode flexibilityVSAvoidcross-contamination risk
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The patent implements a feedback mechanism where pressure sensors continuously monitor the pressure differential across the blood treatment unit, and the control unit adjusts valve positions based on this feedback to ensure flow paths are correctly configured for the current operating mode. This feedback loop prevents cross-contamination while enabling versatile operating modes by dynamically adapting the flow path configuration.

Inventive Principle:
Principle #23Feedback

3Reliability

If pressure-based checking device is implemented, then flow direction monitoring is improved, but device complexity increases

Engineering Contradiction:
Improveflow direction controlVSAvoidpressure monitoring system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent introduces a pressure-based checking device as an intermediary between the flow paths and the control system. This intermediary uses pressure sensors to indirectly monitor flow direction without requiring direct mechanical intervention in the fluid paths, thereby improving reliability while keeping the added complexity manageable through non-invasive pressure measurement.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively reduces the risk of cross-contamination by ensuring that used treatment fluid is directed to the drain, maintaining the integrity of the fresh fluid compartment during special operating modes.

Implementation Method 1

a pressure-based checking device...designed such that a fluid connection between the upstream portion and the downstream portion of the flow path for a special operating mode can only be established if the pressure-based checking device detects an operating state in which it is ensured that fluid in the flow path for a special operating mode flows towards a flow path leading to a drain

Methodology Applied
Scientific EffectPressure differential measurement: Pressure Gradient

Implementation Method 2

a blood treatment unit that is divided by a semipermeable membrane into a first compartment, which is part of a fluid system, and a second compartment, which is part of an extracorporeal blood circuit

Methodology Applied
Scientific EffectSemipermeable membrane separation: Semipermeable Membrane

Data Source

PatentUS12491295B2Extracorporeal blood treatment device
Publication Date: 2025.12.09 FRESENIUS MEDICAL CARE DEUTSCHLAND GMBH
  • US12491295B2 patent drawing
  • US12491295B2 patent drawing

AI summary

The invention relates to an extracorporeal blood treatment apparatus comprising a blood treatment unit 1 that is divided by a semipermeable membrane 2 into a first compartment 3, which is part of a fluid system II, and a second compartment 4, which is part of an extracorporeal blood circuit I. The invention also relates to a method for operating a blood treatment apparatus of this kind. The blood treatment apparatus according to the invention has a pressure-based checking device 32 which interacts with the control unit 31 for a valve device 21 and is designed such that a fluid connection between an upstream portion 20A and a downstream portion 20B of a flow path 20 for a special operating mode can only be established if the pressure-based checking device 32 detects an operating state in which it is ensured that fluid in the flow path 20 for a special operating mode flows towards a flow path 10 leading to a drain 11. This ensures that the fluid in question can only flow into the flow path 10 that leads to the drain 11, and cannot get into another flow path 8 in which fresh treatment fluid is located.